home Magazine The production of PVC gloves is a profitable business. Knitting equipment for the production of gloves and outerwear

The production of PVC gloves is a profitable business. Knitting equipment for the production of gloves and outerwear

If you decide to open, you need to select and buy the necessary glove machines correctly. Let us dwell on the choice of equipment for the production of cotton gloves in order to establish fast and high-quality production.

Despite the significant costs of modern automated equipment, it will pay for itself in 2 years. If you choose a more affordable option, its operation will slow down production, and it will take longer to pay off.

Glove making machines

There are plenty of companies that manufacture machines for the production of cotton gloves. Choose quality products, because your business depends on it.

When choosing equipment for the production of gloves, consider the following:

low-quality machines are cheap; using them in production, you may encounter a number of problems: slow operation, poor quality of products, constant breakdowns, violation of safety rules;
the equipment can be of high quality either with an electronic control unit (this is cheaper) or without it, but in the second case you will need to spend money on setting up the machines and hiring specially trained workers;
buy proven equipment that is not afraid of downtime, has warranty and post-warranty service;
Carry out regular technical inspections of machines to avoid serious breakdowns;
When purchasing, read the certificates for the equipment, this will protect you from purchasing a counterfeit;
from time to time, upgrade the equipment for cotton gloves;
pay attention to customer reviews.

Thanks to modern technologies, it is possible to produce gloves of different density and rigidity. Take this into account when choosing equipment. Machines can additionally weave threads into the product, and it will:

strong enough;
environmentally friendly;
permeable to air;
with low cost.

For a full production cycle, the following machines are sufficient:

knitting;
overlock;
for applying PVC coating;
packaging

Knitting machine

The most important equipment for the production of cotton gloves is a knitting machine. The productivity of such machines depends on the number of loops knitted per inch.

For these purposes, you can choose a machine among the most popular models, such as AURORA and JOMDA.

Glove knitting machine AURORA

Main advantages:

automated work, computer equipment;
working with various raw materials;
low cost of spare parts;
presence of speed controller.

AURORA models

Parameters / Model	10C-12-1	7C-12-1	15C-12-1
Productivity, steam/hour	10	15	8
Mating class	10	7.5	15
Power, V	220	220	220
Engine power, W	300	300	300
Weight, kg	250	250	250
Dimensions, mm	1250 x 650 x 1750	1250 x 650 x 1750	1256 x 680 x 1700
Cost, rub.	194 800	194 800	365 000

The JOMDA brand, depending on the class (7th, 10th, 13th), is capable of producing the largest number of products per day - 300, 240, 160 pairs, respectively. The cost of different models is almost the same. All JOMDA machines are equipped with a computer and can use different yarns.

Other brands of knitting machines include Shima Seiki and NewSFG.

Overlock machine

The cuff processing machine greatly increases the value of products in the market. This is due to the fact that the gloves fit better to the hand, and therefore are more comfortable.

You will need an overlocker and additional heat shrink thread, which is sewn under the overlock stitch.

Pay attention to the SALUT-02 machine. Its advantages:

high productivity (about 1,500 pairs per working day);
compactness (dimensions – 1000x540x1500 mm);
low power consumption;
service is carried out by one seamstress.

Cost – from 45,000 rubles.

PVC application

Equipment for cotton gloves includes a machine for spot application of a polyvinyl chloride layer. With the right equipment, this is a simple and automated production process. PVC coated gloves are stronger and more durable.

Polyvinyl chloride is applied to the surface in a thin layer in a variety of patterns, up to the application of a logo. Keep in mind that the more complex the pattern, the longer the process of applying it. For high performance, the market is dominated by gloves with the simplest patterns. After applying the pattern, the products are placed in a drying chamber with temperature control.

Popular models include PPM-1-M2 and GD-TD (a more expensive machine).

Parameters / Model	PPM-1-M2	GD-TD
Manufacturer country	Russia	China
Productivity, steam/hour	250	1 100
Raw material consumption, g/steam	9	8
Power, V	220	380
Drying temperature, °C	180	180
Operators	1	4
Working area, sq.m.	4	25
Dimensions, mm	1500 x 800 x1800	4500 x 1800 x1700
Cost, rub.	200 000	370 00

PVC coating line

Product packaging

This is the final stage of production, to which product labeling is often added. The machine for cotton gloves has proven itself to be the best on the market. GPM-09, costing from 20,000 rubles.

Thanks to the device, compact packaging occurs while preserving its presentation (the products do not wrinkle and retain their shape). All work is automated, one package contains 12 pairs of gloves.

Buyers are attracted by:

ease of maintenance (1 operator is enough);
low electricity consumption;
high productivity (about 3000 pairs per 8th working day);
small dimensions (650 x 340 x 450 mm).

Russian-made gloves are in stable demand among consumers. The income of enterprises manufacturing these products varies from 20 to 30%. Organization of production does not require large financial investments. The amount of investment depends on the planned capacity of the enterprise. In any case, the entrepreneur will return his money in 1.5 - 2 years. Therefore, the business of producing cotton gloves can be considered as a fairly profitable enterprise that brings its owner a stable profit and has good development prospects.

Our business assessment:

Starting investments – from RUB 1,650,000. and higher.

Market saturation is average.

The difficulty of starting a business is 8/10.

Potential Buyers

Cotton household gloves are in demand in many areas of human activity. They are used for domestic and industrial needs. Therefore, the manufacturer can consider retail and wholesale sales of finished products. It is advisable to enter into long-term contracts for the supply of wholesale quantities of finished products to utilities and industrial enterprises, large construction companies and shopping centers.

Range of products

Sales growth is positively influenced by an increase in the range of products. It is possible to establish the production of construction gloves with and without PVC coating.

The advantages of PVC coating are obvious:

It is convenient to work in such gloves;
they protect hands well from mechanical damage and negative environmental influences;
products are durable and strong;
air penetrates through the knitted texture, eliminating sweaty hands.

There are also cotton gloves with dot coating and “drenched”. You can produce dense products knitted with several threads or double cotton gloves.

Financial investments

To open an enterprise whose activity is the production of cotton gloves, you must have experience in this field and start-up capital. The most expensive part of the project is the purchase of equipment. But the amount directly depends on the estimated production capacity. For example, to organize a small enterprise you will need 15 knitting machines, an overlocker and a device for packaging products. The total cost of the equipment will be about 1,400,000 rubles.

Enterprise registration

The best option, which provides a number of advantages, is to register an enterprise in the form of an individual entrepreneur. A small production can pay tax based on profit - 15%, or on revenue - 6%. Larger organizations, where almost all products are sold through industrial and public utilities, and the main buyers are legal entities, the taxation system should provide for working with and without VAT.

Premises for organizing a workshop and recruiting personnel

Before purchasing equipment for the production of cotton and PVC gloves, you need to select a suitable premises. There are not many requirements for it: an area of at least 100 m2 and the presence of the necessary communication systems. In the process of manufacturing cotton products, special machines and devices are used that operate from a 380 V electrical network.

The automatic glove making machine is the main workforce of the enterprise, so the production does not need a large number of workers. To service 15-17 installations, 3-5 people are enough:

one seamstress can change yarn and collect ready-made gloves from storage units of 15-30 machines;
one seamstress is needed to work on an overlocker;
the device that applies PVC coating is serviced by one operator, who can also be a master adjuster (the technology allows one adjuster to service up to 60 machines).

The production workshop will also require a cleaner and a handyman. The functions of an accountant at the initial stage can be performed by the entrepreneur himself.

The optimal solution for the owner of any production is piecework-bonus payment to employees. The salary of one employee will be at least 20,000 rubles. per month.

Manufacturing technology

Technological stages of glove production

The glove production technology consists of several stages:

knitting the workpiece;
overcasting the edge of the cuff;
applying PVC coating;
drying in a special chamber;
packaging of finished products.

Modern knitting machines are divided into 4 classes (7G, 10G, 13G and 15G) and differ in the programs they contain. The number indicated in the marking indicates the number of loops per inch.

The knitting machine knits the glove from the fingers to the cuffs. The program at a certain point introduces latex thread into the yarn. The edge of the cuff is processed using an overlocker with polyester thread.

Cotton gloves with latex coating involve the use of screen printing and a special matrix, with the help of which a layer of polyvinyl chloride is applied.

Equipment for making work gloves

Glove Knitting Machine

The Russian market offers those interested a large selection of equipment and auxiliary tools for enterprises engaged in the manufacture of such products. Devices have different prices and quality. Therefore, before buying a machine for the production of cotton gloves, you should carefully study the following aspects:

specifications;
terms of Use;
manufacturer's reputation;
price.

For most beginning entrepreneurs, the price of equipment for the production of cotton gloves is the main parameter when choosing. Knitting machines and devices for applying PVC are not cheap.

You can save in two ways:

purchase of used equipment (for example: 10kl machine from 35,000 to 65,000 rubles);
leasing

In the first case, there is a risk of buying low-quality equipment. The second method involves purchasing a new high-quality machine, but with a small overpayment.

The price of a machine for the production of cotton work gloves with computer control varies from 300,000 rubles. and higher (devices without an electronic control unit are cheaper). Therefore, when choosing the right device, you need to familiarize yourself with its technical and operational characteristics. Problems that arise during operation or breakdown of equipment threaten the entrepreneur with large losses.

Apparatus for applying PVC to workpieces

The production line includes the following devices:

knitting machine – from RUB 300,000;
overlocker, capable of processing about 400 gloves (200 pairs) in 1 hour of work - from 130,000 rubles;
device that applies a layer of PVC - from RUB 920,000;
packaging machine – from RUB 40,000.

A complete set of equipment will cost the entrepreneur about 1,390,000 rubles.

Consumables

The consumable material for the production of gloves is a special blended yarn, which includes cotton, viscose, acrylic, and wool. Raw materials are imported to Russia from Uzbek, Chinese, Turkish, Pakistani, and Indian manufacturers and differ in price and quality. For example, products from China are much inferior in quality to Indian yarn, because the climatic conditions in India are better for growing cotton. But products from the Middle Kingdom cost much less than Indian raw materials. The country of origin must be indicated on the certificate. The average cost of raw materials is about 100 rubles. for 1 kg.

Other materials are also used in the production of work gloves:

cotton yarn with the addition of synthetic fibers;
wool;
semi-woolen thread;
combinations of artificial fibers.

A businessman who decides to open an enterprise for the production of work gloves must make a month's supply of raw materials, the purchase of which will cost about 350,000 rubles.

Economic calculations

A competent business plan for the production of gloves must include financial calculations. This paragraph takes into account expenses associated with organizing activities, purchasing equipment, and others. The possible profit for a certain period and the profitability of production are also calculated.

Consumption:

rent - from 20,000 rubles;
wage fund – from 100,000 rubles;
purchase of equipment – from RUB 1,390,000;
other expenses (tax, electricity, utility bills, transportation costs) – from RUB 30,000.

A fully equipped workshop (15-17 knitting machines) can produce up to 35,000 pairs of gloves in 1 month.

Profit calculation:

the cost of 1 pair of work gloves is about 6 rubles. (including consumption of raw materials, electricity and others);
selling price: wholesale – from 14 rubles, retail – from 17 rubles.

Net profit from 35,000 will be at least 300,000 rubles. All investments will pay off in 18 - 26 months.

The production and sale of PVC-coated cotton work gloves is considered a highly profitable enterprise. Demand for our products has been stable for many years. The success of a business is guaranteed by a competent plan based on a study of supply and demand, including a detailed opening scheme and preliminary calculations. The main problem of production is the sale of finished products.

If there is already a large manufacturer in the region, then before investing your own savings in organizing a new enterprise, it is advisable to familiarize yourself in detail with the working conditions of competitors. And also think over the policy of the new enterprise: how you can interest customers, what bonuses, discounts and assortment you can offer them.

Cotton gloves with a polyvinyl chloride coating are known to everyone who has ever done construction or repairs, weeded beds, or performed any other physical work.

These are irreplaceable “participants” in any dusty business. Cotton gloves are used in cleanup work, gardens, construction sites, loading and unloading operations and other places and situations that require protection of hands from adverse external influences. They are an element of workwear. It is easier to list those areas of human activity where there is no need for such gloves. There will be very few of them; you can literally count them on your fingers.

PVC gloves have gained well-deserved popularity for their excellent properties and qualities. Knitted protective gloves are light and comfortable, practical and durable (after special treatment), quite environmentally friendly and do not cause allergic reactions upon contact with skin. For businesses, the key advantage is low production costs.

Already from the names of the gloves it becomes clear that the main production material is knitted cotton fabric - a knitted textile material. It is the knitwear of gloves that is responsible for their elasticity, softness, strength and stretchability. Not all woven and other materials used in the production of workwear can boast such characteristics. Suffice it to recall the “oakiness” of construction mittens made of tarpaulin or split leather (split leather mittens or gloves) - a natural layer of leather obtained during tanning.

A special polyvinyl chloride (PVC) coating is applied over knitted gloves - a thin layer of colored plastic, a thermoplastic polymer of vinyl chloride. It is resistant to alkalis, many acids and solvents, and mineral oils. Does not support combustion and can withstand temperatures up to +66 °C. This PVC coating, in addition to aesthetic properties, performs a number of utilitarian functions - it increases adhesion properties and increases the wear resistance of the base material. The PVC coating can be applied to one or both sides of the glove.

In this article website tells how to set up your own production of PVC-coated cotton gloves.

Schematic diagram of the production of cotton gloves with PVC coating

Gloves are made from mixed raw yarn - cotton (less often wool) with the addition of synthetic fibers: viscose, acrylic, nylon, polyester, and so on. The usual percentage of this composition of gray yarn is: 60% cotton, 40% synthetic. The addition of synthetics allows you to improve the quality characteristics of the source material. Also, extremely rarely, spandex (elastane) is used instead of cotton yarn.

As a rule, finished cotton yarn is purchased from manufacturers located in countries where cotton, the base material, is traditionally grown. The leading yarn exporters are China, Pakistan, India, Uzbekistan, Indonesia and Vietnam. True, depending on the country of origin, the quality of the yarn can vary greatly. The average price of raw materials is from 150-500 rubles per kilogram.

The undeniable advantage of this business is its high automation. It does not require a large number of workers; all key points are performed by automatic machines. There is also no need for highly classified employees, which has a positive effect on the salary fund. To organize production, you will need a room with industrial communications.

Production technology of cotton gloves with PVC coating consists of just three steps:

Knitting glove blanks from cotton yarn;
Stitching cuffs on sewing equipment;
Application of protective coating in various ways: PVC, Latex or a combined material.

Finished products are sorted, packaged and sent to a warehouse for subsequent sale. That is, in fact, all equipment for this business can be represented in three standard units - knitting, sewing, automatic machines or devices for coating.

Equipment for the production of PVC-coated cotton gloves: prices, review, types

To start a business in the knitted production of workwear - PVC gloves, you need:

Glove knitting machine— knits glove blanks. Automatic machines for seamless knitting of work gloves. The knitting process is so automated that 15-20 machines require one operator. One machine produces up to 400 pairs per day, depending on the class of glove knitting. The price of the machine is about 3 thousand US dollars. Most often, Chinese-made machines are used (the most popular brand of this equipment Jomda and its clones).
Overlock— overcasting the cuff of the workpiece. Sewing machines. The final stage of production of knitted gloves. The overlocker is used to sew the cuff of the product. The price of a new glove overlocker is about $1,000. You can get by with used equipment at the first stage, but it’s worth considering that sometimes setting up and repairing an overlocker can cost more money than the cost of a new one.
Machine (line) or equipment for applying PVC coating to work gloves. Using this line, a layer of colored polyvinyl chloride (colored PVC) is applied to the surface of finished cotton gloves. The application is made using a stencil in the form of any pattern, dots, inscriptions or a combination of all options. This equipment is the most expensive for this business. Thus, the price of an automatic line capable of automatically processing up to 20 thousand pairs per day starts from 13 thousand US dollars. There are manual machines or so-called equipment. They are capable of processing 300-400 pairs of cotton gloves per day. The cost of a manual machine for applying PVC coating starts from 1.5 thousand US dollars, but they require the labor of one or two permanent operators, and the production process takes time. Since all operations are performed manually, for example, cooling the applied coating. On automatic lines, gloves are rapidly cooled after applying PVC; on manual machines - additional operator movements are required.

Choosing cheap manual equipment in order to save money is not always justified in this type of business. The production of mass goods from cheap raw materials should not be limited from above in terms of the volume of output. Since the profit of such a business depends on the quantity sold. This means that in enterprises with manual equipment, where there is a serious limitation on volume, profits are also limited. And this is money for the purchase of raw materials, wages, utility bills, and production payback. So it turns out that a limited batch of finished products during manual production will have to cover all current costs. At a time when an automatic line is capable of producing an order of magnitude more gloves and cheaper, there would be a suitable distribution channel, for example a multi-million dollar wholesale order.

Video: how to apply PVC to work gloves

Costs of starting a business producing PVC coated work gloves

We will carry out the calculation based on the condition that 10 knitting machines are installed in production. The total cost of the equipment is ~45 thousand US dollars. To ensure continuous production, you will need a three-month supply of yarn and PVC granules for application - this costs another 7 thousand dollars. Thus, the total capital costs of production amount to 52 thousand dollars.

Rent of premises, utilities, and salary fund for 4 workers (knitting operator, 2 PVC line operators and packer) - from 170 thousand rubles per month.

The average wholesale price of one pair of cotton gloves is from 5 rubles (from 7 rubles if you need to apply a branded PVC coating). Retail price - from 9 rubles per pair.

Methods of marketing finished products and expanding the range of products offered

It is easier to sell ready-made knitted gloves in the wholesale market. So, regular customers can become:

retail stores of construction supplies, garden supplies, hardware stores;
construction and installation companies, large manufacturing enterprises;
large special or municipal entities in the field of housing and communal services, social services, landscaping, etc.

In addition to knitted gloves with PVC coating, it is possible to produce gloves with latex dousing (latex coating). The production of such gloves is cheaper (latex raw materials are more expensive than PVC granules), since they do not require expensive automatic machines for PVC application. All that is required are drying racks and latex baths in which knitted gloves are dipped.

Classification of PVC coated cotton gloves

The following concepts have come into use among consumers and manufacturers of knitted gloves: “three-thread” glove (a glove made of three threads), “four-thread” glove (4 threads) and “five-thread” (5 threads). This is due to the specifics of the yarn market in Russia and the general yarn measurement system.

The unit of measurement of yarn is its linear density - tex. Tex determines the weight of 1 kilometer of yarn.

At the time of the establishment of the production of knitted gloves on the Russian market, the most common and affordable yarn was 50 tex thread. Therefore, for minimal strength, the gloves were knitted from three twisted threads (total linear density - 150 tex). Gloves knitted from this thread came to be called “three-thread”. More durable cotton gloves, respectively, using a larger number of threads, “four-thread” - 200 tex, “five-thread” - 250 tex.

Currently, the classification in “threads” is outdated.

The modern market presents a wide variety of threads of different densities and qualities. So, for the production of gloves with a density of 150 tex (previously “three-thread”), now you can use two threads of 100 and 50 tex. The gloves turn out to be as strong as “three-thread” gloves, but in fact two threads are used in production. Or, by adding a synthetic thread of 10-18 tex to the “three-thread” (for elasticity and stretchability), the unscrupulous manufacturer classified the product as a “four-thread” glove. But the density of the finished product is a maximum of 168 tex, while the “four-thread” should have a minimum of 200 tex.

Therefore, modern consumers and wholesale customers now more often classify finished knitted gloves not by “threads”, but by the weight of the finished product. So, when choosing from the “three-thread” classification without PVC coating, gloves with the heaviest weight are usually selected, this guarantees the necessary strength of the product.

To develop a glove production business, minimal technical equipment is sufficient. It is worth preparing the premises, purchasing raw materials and equipment, attracting workers, and training them, if necessary, in production craft. Special attention should be paid to the purchase of machines in order to open your own business, quickly set up production and supply products for production.

Main types of equipment

Today, Russian manufacturers offer equipment and auxiliary tools for the production of gloves in a wide range and at attractive prices. But before purchasing machines, it is important to pay attention to such parameters as:

operating conditions;
specifications;
rating of manufacturers;
price.

To set up the production of gloves, you will definitely have to purchase the following main types of technological equipment:

knitting machine;
overlock;
machine for applying a PVC layer to the inside of gloves;
packaging machine;
storage basket for dumping semi-finished products.

Knitting machine

The knitting unit is the most important one in the production of work gloves. Models vary by class: 5,7,8, 10, 13, 15 depending on the number of loops per inch. The higher the class, the finer the knitting for the production of cotton gloves. For the production of blanks, the machines are equipped with bobbins. The models are fully automated and work on approximately the same principle. The main task is to set the required number of rows and loops, then display the indicators on a digital monitor.

Purpose of overlock

Overlock as a machine for the final stage of production of work gloves. The glove overlocker is equipped with a cuff overlocking function, i.e. it helps improve the properties of protective products for gloves.

Glue application installation

Machine for applying a PVC layer to the inside of gloves. Thanks to this unit, it is possible to apply screen printing using a standard matrix.

After applying the PVC layer, the gloves must be dried in a drying chamber. The machines are fully automated. Polyvinyl chloride is supplied from containers, and the composition is applied in a thin layer. Thanks to the device, it is possible to apply any design and logo. The accuracy of the sketch is ensured by the built-in sensor and the matrices included with the device for drawing the drawing. Productivity can reach up to 1300 pairs per hour.

Packing machine

Packaging machine for packing gloves with a capacity of up to 200 pairs per hour. But the products are already packed into boxes, bags or sacks by hand. When purchasing a GD-T brand packaging machine, it is possible to apply bank gum.

The machines are supplied with matrices and sensors that are responsible for the accuracy of drawing the pattern in certain places.

Chinese manufacturers offer equipment with the ability to apply PVC layers of different thicknesses and patterns to gloves on the palm side. As a rule, screen printing is applied with a standard matrix, then the product is sent to the drying chamber.

Popular models, rating

Russian manufacturers of equipment for the production of cotton gloves are considered the best, but models from Europe and China are presented on the market.

AURORA

AURORA specializes in the production of knitting machines models - 10C-12-1, 7C-12-1, 15C-12-1 with a productivity of up to 15 pairs per hour. They are fully automated, equipped with a computer and a speed controller with the possibility of working with different raw materials. The cost is low - 190–365 thousand. R.

JOMDA

JOMDA classes – 7, 10, 13 with a capacity of up to 163 pairs per hour. The models are equipped with a computer with the ability to use different yarns.

SALUT-02 is an energy-intensive overlocking machine with a productivity of 1500 pairs per day and the presence of a function for processing cuffs to increase the value of products on the market. Price 40–45 thousand rubles.

PPM-1-M2

PPM-1-M2 as an inexpensive model with raw material consumption of up to 9 g per 1 pair for applying PVC, thereby giving the gloves greater strength and durability. Cost – 180–200 thousand rubles.

GD-DA

GD-DA knitting glove machine with knitting classes 10, 13, 150G and a capacity of up to 330 pairs per day. Power – 250 kW, weight – 250 kg, dimensions – 1250x650x1750 mm.

BX203

BX203 is a knitting unit with knitting classes 7.10G, productivity - 360 pairs per day, power - 250 kW and production of glove sizes - S, M, L, 2L.

Overlocker from Russian manufacturers with a working shaft rotation speed of up to 4000 stitches per minute, weight of 45 kg, engine power of 0.2 kW, productivity of up to 1500 pairs in 8 hours.

PPM-1-M2

PPM-1-M2 is a unit for applying spot PVC coatings with a productivity of up to 250 pairs per hour, plastisol consumption - up to 9 g per 1 pair, weight - up to 160 kg. The average cost is 80 pairs per day.

GPM-09

GPM-09 is an easy-to-maintain and energy-intensive packaging machine, thanks to which gloves acquire a marketable appearance and retain their shape. The production process is fully automated. The package contains 12 pairs of gloves. Productivity – 3000 pairs in 78 working days. Cost – 5000 rub.

MG-C-7/10G

Glove machine from Korean manufacturers. All production cycles are included in the work. The unit has convenient navigation for the tasks of the desired knitting mode, automatic processing of edge loops and trimming material at your fingertips. Productivity – up to 360 pairs per hour. Cost 200,000 rub.

JACK BX203-10G

This is an inexpensive analogue from Chinese manufacturers. Fully automated, it works on the principle of one-piece knitting with the ability to use any threads for knitting (mittens, mittens, gloves). The unit is equipped with a high level of self-control, a smooth transition to manufactured products and a built-in device for deposition of waste parts. Price 200–210 thousand rubles.

Product selection

Business and the quality of products in the future will depend on the purchase of the right high-tech equipment. When choosing machines, you need to pay attention to:

quality, since cheap analogues will lead to poor quality, frequent breakdowns and a slowdown in the production process;
availability of certificates to avoid buying counterfeits;
the power of the equipment and customer reviews can be read on the Internet;
technical equipment, because when producing gloves, it is necessary to take into account the technology of glove production.

Many modern models are multifunctional and equipped with an electronic control unit for quickly setting up production and producing high-quality products. Taking into account the ratings of manufacturers, it is better to buy from reputable companies offering warranty and post-warranty service.

It is possible to purchase additional machines to give the gloves more advantages:

strength;
environmental friendliness;
air leakage;
low cost.

If you have a limited budget, you can start by purchasing Chinese equipment with fairly good performance and automatic computerized control.

According to experts, to thoroughly start a business for the production of work gloves, it is enough to purchase 5 machines. But the profitability of production will be influenced by many other factors:

performance;
power;
speed degree.

If desired, today it is possible to lease equipment, but it will be more expensive than buying used equipment. But you can count on receiving high-quality equipment.

Cost of equipment

For those new to the business, it is recommended that they first purchase used equipment for the production of gloves, since knitting machines for applying PVC are expensive. In order to save money, you can purchase equipment for only 65–70 thousand rubles. The cost of fully computerized machines is 250–300 thousand rubles.

Computer-controlled machines cost from 300,000 rubles. When choosing, it is important to take into account the technical and operational characteristics of the units, since you can incur large losses in the event of equipment malfunctions and breakdowns.

Approximate prices:

knitting machine with a productivity of 16 pairs per hour – 250–270 thousand rubles;
glove overlocker with a productivity of 190 kg per hour – 110–11 thousand rubles;
knitting machine with an electronic control unit - up to 400,000 rubles;
device for applying PVC with a productivity of 800 kg/hour on average - 930,000 rubles;
packaging machine with a productivity of 430 kg/hour – 45,000 rub.

The cost is directly affected by productivity and the country of manufacture. In terms of price and quality, units from Japanese manufacturers are leading today. Price – 200,000 rubles.

The advantages remain with computerized units with a high level of self-control and a smooth transition to the production of other products. The cost of such units is over 200 thousand rubles. Although needle breaks or thread breaks may occur.

If your budget is too limited, you can buy Chinese analogues with good performance, automatic adjustment and combined control. Prices for used equipment are much lower.

Features of production equipment

Any equipment used in the production of gloves requires regular maintenance to maintain the quality and competitiveness of the product. It is important to timely modernize existing equipment in order to regulate your business and ultimately make a good profit.

Payback up to 1.5 years when purchasing complete equipment - up to 300,000 rubles. The sale of cotton gloves is a fairly stable and sustainable business. But when opening your own workshop, it is important to competently approach drawing up a business plan, studying public demand and supply, calculating preliminary costs and drawing up a detailed diagram.

To develop a glove production business, minimal technical equipment is sufficient.

It is worth preparing the premises, purchasing raw materials and equipment, attracting workers, and training them, if necessary, in production craft.

Special attention should be paid to the purchase of machines in order to open your own business, quickly set up production and supply products for production.

operating conditions;
specifications;
rating of manufacturers;
price.

To set up the production of gloves, you will definitely have to purchase the following main types of technological equipment:

knitting machine;
overlock;
machine for applying a PVC layer to the inside of gloves;
packaging machine;
storage basket for dumping semi-finished products.

Knitting machine

For the production of blanks, the machines are equipped with bobbins. The models are fully automated and work on approximately the same principle.

The main task is to set the required number of rows and loops, then display the indicators on a digital monitor.

Purpose of overlock

Glue application installation

Machine for applying a PVC layer to the inside of gloves. Thanks to this unit, it is possible to apply screen printing using a standard matrix.

Thanks to the device, it is possible to apply any design and logo. The accuracy of the sketch is ensured by the built-in sensor and the matrices included with the device for drawing the drawing.

Productivity can reach up to 1300 pairs per hour.

Packing machine

The machines are supplied with matrices and sensors that are responsible for the accuracy of drawing the pattern in certain places.

Popular models, rating

Russian manufacturers of equipment for the production of cotton gloves are considered the best, but models from Europe and China are presented on the market.

AURORA

AURORA specializes in the production of knitting machines models - 10C-12-1, 7C-12-1, 15C-12-1 with a productivity of up to 15 pairs per hour.

They are fully automated, equipped with a computer and a speed controller with the possibility of working with different raw materials.

The cost is low - 190–365 thousand. R.

JOMDA

JOMDA classes – 7, 10, 13 with a capacity of up to 163 pairs per hour. The models are equipped with a computer with the ability to use different yarns.

SALUT-02

PPM-1-M2

PPM-1-M2 as an inexpensive model with raw material consumption of up to 9 g per 1 pair for applying PVC, thereby giving the gloves greater strength and durability. Cost – 180–200 thousand rubles.

GD-DA

GD-DA knitting glove machine with knitting classes 10, 13, 150G and a capacity of up to 330 pairs per day. Power – 250 kW, weight – 250 kg, dimensions – 1250x650x1750 mm.

BX203

BX203 is a knitting unit with knitting classes 7.10G, productivity - 360 pairs per day, power - 250 kW and production of glove sizes - S, M, L, 2L.

SALUT-02

Overlocker from Russian manufacturers with a working shaft rotation speed of up to 4000 stitches per minute, weight of 45 kg, engine power of 0.2 kW, productivity of up to 1500 pairs in 8 hours.

Overlock glove

PPM-1-M2

GPM-09

GPM-09 is an easy-to-maintain and energy-intensive packaging machine, thanks to which gloves acquire a marketable appearance and retain their shape.

The production process is fully automated. The package contains 12 pairs of gloves. Productivity – 3000 pairs in 78 working days.

Cost – 5000 rub.

MG-C-7/10G

Glove machine from Korean manufacturers. All production cycles are included in the work.

The unit has convenient navigation for the tasks of the desired knitting mode, automatic processing of edge loops and trimming material at your fingertips.

Productivity – up to 360 pairs per hour. Cost 200,000 rub.

JACK BX203-10G

This is an inexpensive analogue from Chinese manufacturers.

Fully automated, it works on the principle of one-piece knitting with the ability to use any threads for knitting (mittens, mittens, gloves).

The unit is equipped with a high level of self-control, a smooth transition to manufactured products and a built-in device for deposition of waste parts. Price 200–210 thousand rubles.

Product selection

Business and the quality of products in the future will depend on the purchase of the right high-tech equipment. When choosing machines, you need to pay attention to:

quality, since cheap analogues will lead to poor quality, frequent breakdowns and a slowdown in the production process;
availability of certificates to avoid buying counterfeits;
the power of the equipment and customer reviews can be read on the Internet;
technical equipment, because when producing gloves, it is necessary to take into account the technology of glove production.

It is possible to purchase additional machines to give the gloves more advantages:

strength;
environmental friendliness;
air leakage;
low cost.

If you have a limited budget, you can start by purchasing Chinese equipment with fairly good performance and automatic computerized control.

performance;
power;
speed degree.

Cost of equipment

Approximate prices:

knitting machine with a productivity of 16 pairs per hour – 250–270 thousand rubles;
glove overlocker with a productivity of 190 kg per hour – 110–11 thousand rubles;
knitting machine with an electronic control unit - up to 400,000 rubles;
device for applying PVC with a productivity of 800 kg/hour on average - 930,000 rubles;
packaging machine with a productivity of 430 kg/hour – 45,000 rub.

The cost is directly affected by productivity and the country of manufacture. In terms of price and quality, units from Japanese manufacturers are leading today. Price – 200,000 rubles.

If your budget is too limited, you can buy Chinese analogues with good performance, automatic adjustment and combined control. Prices for used equipment are much lower.

Features of production equipment

Payback up to 1.5 years when purchasing complete equipment - up to 300,000 rubles. The sale of cotton gloves is a fairly stable and stable business.

But when opening your own workshop, it is important to competently approach drawing up a business plan, studying public demand and supply, calculating preliminary costs and drawing up a detailed diagram.

on topic: Production of work gloves

Source: https://promzn.ru/stanki-i-oborudovanie/dlya-proizvodstva-perchatok.html

Opening of a glove production workshop

Investments2 190 500 rub.
Monthly revenue 363,000 rub.
Net profit83,280 rub.
Payback 26.3 months

The production technology of knitted cotton gloves (with PVC coating) consists of the following operations:

knitting a glove blank without overcasting the edge of the cuff;
overcasting the edge of the glove cuff;
applying PVC coating to the palm part of the glove;
product packaging.

Necessary equipment

Creation of a 2-month supply of raw materials (with a monthly production of 33,0000 products): RUB 375,000.

Please note that the table shows the investment amount for the purchase of 14 knitting machines.

Staff

The glove production cycle on AURORA machines is fully automatic; the seamstress changes the yarn and collects the finished products from storage baskets.

To service a mini production of 17 machines, 3 people are needed:

1 seamstress operates 14 knitting machines. (A seamstress can operate a maximum of 30 machines).
1 seamstress works on an overlocker, sewing a glove cuff
1 operator works on a machine for applying PVC coatings, and he can also perform the functions of a master adjuster. (According to the technology, 1 master adjuster is able to service up to 60 machines)

Room

To accommodate a machine park of 17 pcs. you need a room of 75-100 sq.m. To organize production, any room is suitable, as long as it has heat and electricity (380 W)

Renting an industrial premises that meets the above requirements is 200-300 rubles per month per 1 sq.m.

Pricing

Wholesale prices for gloves with a viscosity class of 7.5 and an average density of 42 grams per product range from 10 to 13 rubles per pair. Prices vary depending on the number of pieces in the batch. The retail price for gloves is 15-17 rubles per pair.

Sales markets

The demand for gloves is stable and constant and tends to grow. They are needed by both individuals (for gardening, construction work, etc.) and enterprises (to equip workers).

Sales of gloves can be carried out in the following directions:

Sales through construction stores/garden stores;
Sales through wholesale companies engaged in supplies to enterprises;
Sales directly to industrial enterprises;
Implementation by municipalities (housing and communal services, public utilities).

Cost of consumables for making gloves

Cost of material for the manufacture of 1 pair of gloves

Electricity consumption

The total cost of 1 pair of gloves (average density 42 grams) will be 5.84 rubles.

Calculation of profitability, payback

Input data:

Capital investments: 2,190,500 rubles, incl.
Purchase of equipment – 1,815,500 rubles
Creation of inventory - 375,000 rubles
Room area: 75 sq.m.
Rental cost: 200 rubles per 1 sq.m.
Opening hours: from 9.00 to 18.00
Number of staff: 3 people
2 seamstresses salary 12,000 rubles per month.
1 operator (with the function of a master adjuster) salary 15,000 rubles per month

With 22 working days in a month and an 8-hour working day, the following quantities can be produced:

on 14 machines of the AURORA-7C-12-1 brand - 36,960 pairs;
on the 1st overlocker SALUT-02 – 33,000 pairs;
on a machine for applying PVC coatings gloves PPM-1-M2 44,000 pairs.

The workshop's maximum output will be 33,000 pairs of gloves per month. To calculate revenue, let’s take the cost of 1 pair of gloves as 11 rubles.

Cost price

The cost of manufacturing 1 pair of gloves (raw materials + electricity) is 5.84 rubles per pair.

Total expenses, per month:

Profitability calculation:

Payback calculation

Registration of activities

The most acceptable form for a small enterprise is 3 personal income tax, form of activity: Individual entrepreneur.

Most of the products are planned to be sold to industrial enterprises; therefore, it is necessary to choose a taxation system that allows you to work with VAT.

Addition

If you need a more detailed business plan, you can order its development for your project. Fill out an application to receive detailed information from the partner of the Moneymaker Factory site, the consulting agency “MegaResearch”.

Source: http://MoneyMakerFactory.ru/biznes-plan/proizvodstva-perchatok/

Automatic processing of edging thread and material cutting at the fingertips minimizes the presence of personnel. Full control is carried out by one person. An automatic lubrication system and breakage shutdown reduce the possibility of misuse of the thread to zero.

Performance.

7th grade gloves – 360 pairs.
10th grade gloves – 250 pairs.

Cost from 96 thousand rubles to 200,000.

Chinese model of knitting machine – JACK BX203-10G

An automatic machine that works on the principle of solid knitting. Full computerized control, advanced technology and a two-block device make the knitting process high-quality.

Can work with any thread, knits both regular gloves and mittens, mittens, and fingerless models.

Advantages of the device

Computerized control.
High level of self-control.
Smooth transition to the release of other products.
Built-in automatic device for deposition of waste parts.
Automatic stop when thread breaks or needle breaks.
Operated by one person.

Cost – 210,560 rubles.

Where to begin

The choice of model depends on financial capabilities. If you have sufficient initial capital, you can purchase an expensive model from Korean or Japanese manufacturers. The quality of these machines is time-tested, and you can quickly recoup their cost.

If the budget is very limited, then Chinese models also perform well. They have good performance, automatic adjustment and fully computerized control. You can start a business producing gloves on such machines with minimal financial investment.

You definitely shouldn't buy a used model. No one will tell you how many cycles they worked, and in essence it’s a pig in a poke. Having decided to save on an inexpensive machine, you can then invest heavily in its repair.

Yarn requirements and number of personnel for production

For knitting gloves on automated machines, the following types of thread are used:

100% cotton or similar with a synthetic blend for durability.
100% wool with a small addition of synthetics.
Artificial PVC thread.

To obtain a high density of the material, special parameters are set on the machine during production. A rubber coating, continuous or screen-printed, in the form of small droplets, can be applied to the palm part.

Depending on the type of equipment used, the entire process requires a minimum number of operators. This is 2-3 people on the line, depending on the volume of productivity.

Installation and configuration of machines for the production of gloves

Having simple technical equipment, glove production machines can be installed independently.

What is needed for this?

Flat concreted area.
Electrical supply.
Grounding.

When installing, horizontal stability is adjusted using articulated legs, unscrewing one at a time. Electricity must be routed along the wall, and in front of the machine, a separate switch must be made for emergency shutdown.

There is no need to configure automatic devices. All operating modes are set on the display. On manually controlled machines, the number of threads for knitting is adjusted. For this purpose, specialized equipment is supplied.

Profitability of glove production

The amount of revenue and full payback depends on many factors. First of all, this is the cost of the equipment itself. You can purchase an inexpensive model, but accordingly it will have less productivity and minimal operating speed.

Expensive machines are capable of working at an accelerated rate, but the payback, in fact, will be the same in time.

Taking into account the acquisition of the newest machine, Korean-made, with overlock and automatic adjustment, the productivity of which is on average 360 pairs per shift, the figures are as follows.

Full costs, which includes rental of premises, technical equipment, purchase of raw materials, monthly wages, registration of an enterprise - this is about 300 thousand rubles.
Minimum cost of one pair on the market– 12-15 rubles. Taking into account production costs: light, rent and raw materials, the final price will be about 6-8 rubles.
Thus, the net profit from one machine per month is about 52 thousand.

Accordingly, if you invest more thoroughly and purchase five machines, you get about 3,000 thousand rubles per month. Thus, everything will pay off in 6-8 months.

But costs can be significantly reduced if you have your own free space, for example, a large garage. This is very convenient; to start work, you only need to level the site by concreted it.

Sales of gloves

It is better to think about the sales market before starting work. One retail outlet will not pay off production for a long time.

It would be a good idea to agree in advance with factories, workshops, and construction companies about the supply of gloves.

Having resolved this issue, you can safely begin to implement an action plan to promote production.

What we have - results

There is no tension in the market for glove knitting equipment. And there isn't much competition. Therefore, it is worth tackling this issue without procrastinating. There are enough enterprising people, and everyone is trying to make money by considering such a business plan.