Dumpling machine jgl 135 6a.

Designed for the production of semi-finished products in the form of dumplings, dumplings, samsa with meat, meat-vegetable, vegetable and other fillings. The shape of the resulting products, depending on the installed nozzle, is crescent (dumplings, dumplings), triangle (samsa), rectangular (manti, ravioli). The edge of the resulting products can be either straight or with a “comb” (wavy). Scope of application: small and medium-sized industries, kitchen factories, etc.

A distinctive feature of the JGL-135-6A model from the JGL-135 and JGL-120 is that the device is completely made of stainless steel, the gearbox is better designed, as well as a number of minor design changes. Forming attachments from JGL-135 do not fit JGL-135-6A. Its main feature is that it has modern design, in all other respects (performance, quality of products and their range) it is no better than the traditional models JGL-135 and JGL-120.

PRINCIPLE OF OPERATION:

During operation, the dough is loaded into a hopper and fed to the nozzles using a screw, forming a test tube. In this case, the minced meat is loaded into the hopper, where, under the action of an auxiliary auger and a two-blade pump, it fills the test tube. The resulting test tube, filled with filling, is fed to the forming nozzle, where the final molding of the products occurs using a matrix with shaped cutouts and a cutting drum. During operation, the operator adds minced meat and dough, and the device, depending on the installed attachment, creates dumplings. The thickness of the dough and the amount of filling can be adjusted at your discretion; automatic addition of flour is provided.

DESCRIPTION:

A series of these devices was awarded by the Chinese government with a gold medal for product quality, as well as a first-degree diploma in international exhibition in Leipzig. The plant's products are popular throughout China, and are also exported to 64 countries and regions.
In our country, a series of dumpling machines have become widespread due to their low cost and ease of operation and maintenance.

We offer this device in an export package: the device comes with a suitcase with necessary tool and consumable spare parts.
However, we often hear negative reviews, but as experience shows, this is largely due to improper operation and technological nuances. We have accumulated extensive experience in launching this type of equipment, which allows us to resolve almost all issues that arise during commissioning or during consultation by phone.
The performance of these devices depends on the weight of the product and the forming attachment installed on it. The numbers in the brand of the device indicate the number of products produced per minute, thus, the productivity of the device can be read by the formula: 135 x 60 minutes x weight of products = productivity in kg/h. With a standard forming head installed on the machine with a product weight of 12-14 g, the productivity of the machine will be approximately 105 kg/h, with dumplings weighing 5-6 g - 40 kg.

The plant produces several types of forming attachments for these devices, the matrices in these nozzles have a different number of cells and shape, as well as width and outer diameter:

1. Forming module with a matrix of 12 cells, dumpling weight 5-6 g, crescent shape, supplied complete with nozzles and small diameter filling tube;
2. Forming module with a matrix of 10 cells, dumpling weight 7-8 g, product shape - crescent;
3. Forming module with a 10-cell matrix, dumpling weight 9-11 g, product shape - crescent;
4. Forming module with an 8-cell matrix, dumpling weight 12-14 g, product shape - crescent (this module comes as standard with the device);
5. Forming module with a 6-cell matrix, dumpling weight 16-18 g, product shape - crescent (this module comes as standard with the JGL-120 dumpling machine), usually used for the production of dumplings;
6. Forming module with a 4-cell matrix, dumpling weight 25-27 g, product shape - crescent, usually used for the production of large dumplings;
7. Forming module "samsa" with a matrix of 6 cells, dumpling weight 16-18 g, product shape - triangular, side width approximately;

At the customer's request, it is possible to replace the standard forming head with one of the above. The weight of the resulting products is indicated as a guide; in fact, some deviation of 1-2 grams is possible, which depends on many factors, such as the dough and filling recipe, the type of installed nozzles and user settings on the machine (dough thickness, filling feed speed) and the operator’s experience.

When purchasing this type of device, it is important to understand that in terms of its productivity, the device will replace approximately 20 molders, but at the same time, 4-6 people are needed to service it: one operator who monitors the presence of filling in the hopper (it is recommended that the hopper be filled with at least than 30%) and feeds the dough and the rest of the molders, who finish the workpieces in the shape of a crescent, giving them traditional form dumplings

Few people talk about this, but it is important to know that the quality of dumplings produced on the machine will be worse than those made completely by hand, since a different recipe for dough (stiffer dough) and minced meat is used. The minced meat should be more liquid and fluid, otherwise there will be an uneven supply of minced meat and some of the dumplings will have insufficient filling. Also, during operation of the machine, the dough is subjected to strong compression and grinding, which cannot but affect the final product. Having an experienced technologist on staff will help reduce all these problems to a minimum through the use of high-quality raw materials and refinement of recipes using food additives.

PECULIARITIES

• Adjustment of the thickness of the dough shell;
• Adjusting the volume of supplied filling;
• The main parts of the device are made of stainless steel and comply with all sanitary standards;
• Teflon coating is used on the matrix, dough screw and nozzles, which prevents sticking of raw materials and finished products on working parts of the machine;
• The test unit is water-cooled, which avoids heating the test during operation; a connection to running water is required;
• They are characterized by an optimal price-quality ratio, ease of operation and reliability;
• Compact, economical in energy consumption;
• Wide selection of forming attachments;
• One of the advantages compared to other devices is low cost with fairly high performance;
• Two-blade rotary stuffing pump; an additional three-blade pump can be purchased, which will significantly improve the supply of filling.

Our advantages

Exclusive representative office in the Russian Federation of the Hualian Machinery plant!

Our company is the only official representative of the Hualian Machinery plant and the most major supplier goods from this plant in Russia.

More than 100 series of packaging and food equipment in stock!

The plant's product range is extensive and includes many series, models and equipment configurations. The manufacturer constantly modernizes equipment, applying modern achievements and trends, and regularly adds new units to the range. You can track new products in the corresponding section on our website.

Free consultations and equipment testing!

In our company, we offer solutions to your problems; we always offer advice from managers, technologists, and engineers for the most correct selection of equipment. If necessary, our specialists are ready to demonstrate and test the equipment for you; when ordering complex pieces of equipment, testing is carried out directly at the manufacturer. This service is provided to our clients absolutely free of charge.

Free delivery to transport company!

When shipping through a transport company, forwarding to the carrier’s warehouse is carried out by us and completely free of charge. We also do not impose the choice of a transport company on the client; you have the right to choose any logistics scheme that is convenient for you.

Convenient geography of the main warehouses - Moscow and Novosibirsk!

The company's main warehouses are located in two the most important points countries - in the European and central parts. Thus, our clients can choose the most convenient and quick option shipment of goods.

Dealers in all major cities of the Russian Federation!

Our company has an extensive dealer network in almost all major cities, thus our products become closer to the buyer. Thanks to a special dealer system, you can purchase goods in your city at uniform regulated prices, as well as receive service support, maintenance and launch on site.

Warranty up to 2 years!

We are confident in the quality of our products, so we have extended the deadline warranty service for part of the range up to 24 months, especially for expensive and technically complex equipment.

Service maintenance!

By purchasing equipment from our company, you can be sure of high-quality service, in addition to warranty and post-warranty service, for our clients we provide equipment startup, repair, diagnostics, and modernization of equipment to meet the customer’s needs.

Large warehouse of spare parts!

Always in stock a wide range of original spare parts for the supplied products. When purchasing equipment from our company, you can be sure that you will always be able to get the necessary spare parts in the shortest possible time and at a favorable price.

The main difference between the JGL-135-6A dumpling machine and other devices in the JGL series is its stainless steel design, increased wear resistance, and a more modern appearance. The device is CE certified.

- Acceptable price dumpling machine JGL-135-6A
- With this equipment It's easy to start producing dumplings from scratch.
- Will stay more money V working capital your company.
- High performance dumpling machine. This means you will have the opportunity to quickly and on time fulfill any requests from stores and consumers.
- A simple device for a dumpling maker. Easy setup for operating mode. It is easy to train staff to work on this equipment. Our specialist can do this.
- Original spare parts, supplied directly from the equipment manufacturer. Constant availability of original spare parts in the warehouse in Chelyabinsk, free shipping across Russia. There are no delays of 2-3 months if urgent equipment repairs are necessary.
- Our company prepares everything Required documents for the transportation of spare parts and pays for their transportation to the regional or regional center.
- 100% matching spare parts by seating and size. No additional adjustment or modification of spare parts is required on site in the workshop.
- Stability of the device, minimum adjustments for the supply of dough and minced meat. Standard, identical weight and shape of products. The ratio of filling and dough is always correct, stable, set by the technologist or the owner of the enterprise.
- Standard recipe dough and minced meat.
- Large range of products. Increased sales finished products by increasing the range.
- Small area occupied by the dumpling machine JGL-135-6A (no more than two square meters). Reducing the cost of renting premises for a dumpling shop and, as a result, reducing the cost of production.

The manufacturer of the proposed dumpling machine JGL-135-6A, the Chinese plant HARBIN GOLDEN HAPPINESS COMMERCIAL MACHINERY CO., LTD (HARBIN COMMERCIAL ENGINEERING COMPANY "GOLDEN HAPPINESS", LLC), has been producing this equipment since 1965. The Agroresurs company - official dealer this plant since 2008! (link to dealer certificate)

How many kilograms of dumplings do you think you can make with one dumpling machine?JGL-135-6A in one year? Let's count together:

*7 hours per day X 100 kg/hour = 700 kg per shift;
*6 working days per week X 700 kg = 4200 kg per week;
*52 weeks per year X 4200 kg = 218400 kg per year!

Dear customers, we inform you that Agroresurs will be able to supply this dumpling machine to the countries of the European Union. The company has all the necessary certificates:

The main difference between the JGL-135-6A dumpling machine and other devices in the JGL series is its stainless steel design, increased wear resistance, and a more modern appearance. The device is CE certified.

Reasonable price for dumpling machine JGL-135-6A
- With this equipment it is easy to start producing dumplings from scratch.
- There will be more money left in your company’s working capital.
- High productivity of the dumpling machine. This means you will have the opportunity to quickly and on time fulfill any requests from stores and consumers.
- A simple device for a dumpling machine. Easy setup for operating mode. It is easy to train personnel to operate this equipment. Our specialist can do this.
- Original spare parts supplied directly from the equipment manufacturer. Constant availability of original spare parts in a warehouse in Chelyabinsk, free delivery throughout Russia. There are no delays of 2-3 months if urgent equipment repairs are necessary.
- Our company prepares all the necessary documents for the transportation of spare parts and pays for their transportation to the regional or regional center.
- One hundred percent compliance of spare parts in terms of seats and sizes. No additional adjustment or modification of spare parts is required on site in the workshop.
- Stable operation of the device, minimum adjustments for the supply of dough and minced meat. Standard, identical weight and shape of products. The ratio of filling and dough is always correct, stable, set by the technologist or the owner of the enterprise.
- Standard recipe for dough and minced meat.
- Large range of products. Increasing sales of finished products by increasing the range.
- Small area occupied by the dumpling machine JGL-135-6A (no more than two square meters). Reducing the cost of renting premises for a dumpling shop and, as a result, reducing the cost of production.

The manufacturer of the proposed dumpling machine JGL-135-6A, Chinese factory HARBIN GOLDEN HAPPINESS COMMERCIAL MACHINERY CO., LTD.

How many kilograms of dumplings do you think you can make on one JGL-135-6A dumpling machine in one year? Let's count together:

*7 hours per day X 100 kg/hour = 700 kg per shift;
*6 working days per week X 700 kg = 4200 kg per week;
*52 weeks per year X 4200 kg = 218400 kg per year!

Types of semi-finished products JGL-135-6A:

Why here?

HIGH QUALITY

We guarantee high quality of all equipment. If you don’t like something, we’ll easily return your money!

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LEAVE A REQUEST RIGHT NOW!

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The main components of a dumpling machine are feeding dough, feeding minced meat, and forming dumplings. During operation, the finished dough is loaded into a hopper and conveyed to the outlet using a screw, forming a continuous test tube. In this case, the minced meat, under the action of a two-stage paddle pump, fills the test tube. At the last stage, a forming drum with shaped cutouts is rolled over this “stuffed” tube. To prevent the dough from sticking to the forming drum, it has a Teflon coating and the dumpling machine automatically sprinkles flour on the dough streams.

Specifications dumpling machines

The dumpling machine JGL 135-6A is designed for preparing dumplings with meat filling, with mixed filling of meat and vegetables, with vegetable and other fillings.

The dumpling making machine model JGL-135-6A was designed, manufactured and tested according to the standard of the Ministry of Trade of the People's Republic of China "SB140-83" by Harbin State Mechanical Factory. In 1987 This product was awarded a gold medal at the International Fair in Leipzig. In the same 1987, he received the PRC state gold medal for quality.

The undoubted advantages of the device are: reliability, high performance, ease of operation and maintenance. Dumpling machines JGL-135 models have won an excellent reputation from Russian consumers.

Operating principle of the dumpling machine:

The main components of the machine are feeding dough, feeding minced meat, and forming dumplings. During operation, the finished dough is loaded into a hopper and conveyed to the outlet using a screw, forming a continuous test tube. In this case, the minced meat, under the action of a two-stage paddle pump, fills the test tube. At the last stage, a forming drum with shaped cutouts is rolled over this “stuffed” tube. To prevent the dough from sticking to the molding drum, it has a Teflon coating and the machine automatically sprinkles flour on the dough strands.

Specifications:

Productivity, kg./hour: 135
Dumpling weight, g: 8-10 11-12
Cells in the mold: 10 8
Dimensions, mm: 990x470x115
Weight, kg: 190

DUMPLING MACHINE model TM 100/ST-II (China)

Hinkal line assembly SB-200 video
(this is a STII dumpling machine + defragment cutting machine)

No dough rolling required. Well-kneaded dough and filling are put into a machine, which produces the finished product: dumplings, dumplings, rolls (pies), samsa, noodles or ravioli. Multifunctional dumpling machines are reliable models for uninterrupted production. The device is also equipped with an effective closed cooling system. All parts of the device are made of stainless steel. To produce each type of product, a separate nozzle is required. It is necessary to change the entire nozzle, and not just the matrix. Dumpling weight 5-6g, 10-12g, 14-16g, 16-18g, 18-20g is specified when ordering equipment. Device TM 100 ST-II The main advantage is the efficiency of setup, because Each of the three machine components (dough feed screw, filling supply system and forming head) has its own independent frequency speed control.

SPECIFICATIONS Performance: Dumpling weight (optional): Power: Voltage: Current source: Dimensions:

8000-9000 pcs/hour 5-6g., 10-12g., 14-16g., 16-18g., 18-20g. 3-phase, 50-60 Hz 1010(L)×500(W)×1515(H) mm

Dumpling machine AP-250 “hand-made” imitation

I. Purpose of the complex

The equipment complex is designed for forming dumplings from dough filled with minced meat. Dumplings are round (or other, at the request of the customer) shape, the edges are well sealed, the minced meat does not protrude, the surface is dry, smooth.

II. Composition of the complex

The equipment complex consists of an automatic device for forming dumplings with a minced meat supply pump (screw type, manufactured by NEMO), a conveyor for removing finished products and a dough feeding device.

The dumpling machine is a semi-automatic machine, which includes:

An electrical cabinet with a control panel and automation, which allows the operator to separately regulate on the panel the speed frequency of the forming drums and the speed frequency of the feed pump to increase or decrease the minced meat feeding speed, turning the device on and off, emergency shutdown;

The kinematic unit includes a gear motor for driving rolls with shafts and gears, a gear motor for driving forming drums with shafts and gears, and a drive for the outfeed conveyor.

The operating principle of a dumpling machine with imitation of manual modeling.

The prepared dough in the form of separate pieces is fed by the operator into the receiving hopper of the dough feeder, where a pair of rollers feeds the dough to the working auger, under the action of which it passes through the die, taking the form of a rectangular strip (30x95 mm). This strip is fed directly into the rolling rolls of the dumpling machine. The dough flow is automatically adjusted using a sensor. The rolled out two dough strips are fed to the forming drums. Minced meat is immersed in the storage funnel of the minced meat pump at short intervals and is fed through polyamide tubes into the dispenser between the forming drums and rolled out dough ribbons. When rotating in the matrices of the forming drums, the finished dumpling is molded with uniform, well-sealed edges, the minced meat does not protrude, the surface is dry, smooth, which, when rotated, is separated from the forming drum by a pusher and falls onto a rotating outfeed conveyor.

The minced meat should be homogeneous, with a certain viscosity - not too dry, but not “slippery” due to excess fat. When choosing meat, you should pay attention to the fat content. Raw meat is trimmed and deboned. The meat grinder must have high-quality sharpened knives that will ensure the uniformity of the minced meat. The length of the veins should be up to 2.5 mm.

Traditional forms of dumplings and dumplings:

Peculiaritiesdesigns:

· The machine is a solid product assembled on a single frame. The presence of wheel supports on the frame allows you to easily and quickly move the machine;

· Parts in contact with the product are made from modern materials approved for use in Food Industry- stainless steel. The parts of the machine that are not in contact with the product are coated with durable powder enamel;

· Products are molded and displayed simultaneously in 4 rows;

· Replaceable forming drums are used for molding various types dumplings (in basic configuration- one set of forming drums, i.e. two pieces);

· This design allows the use of yeast-free dough from soft and durum wheat;

· Minimal dough waste and the possibility of its reuse;

· The design of the machine uses a combined seal for the shafts of the rolling rolls (reinforced with polyamide bushings), which provides more reliable protection of the bearings and increases their service life;

· This design is distinguished by the ergonomic arrangement of controls and loading containers, as well as the ease of disassembling and cleaning the machine;

· The design of the machine includes: dumpling pushers with an adjacent side in the shape of a truncated cone (in order to maintain the shape when extruded); minced meat supply pump (by agreement), built into the structure;

· With a stable initial state of raw materials (dough, minced meat), the dumpling machine forms dumplings with a minced meat/dough ratio of 50-60% / 50-40%, dumpling weight 6 grams (or other as agreed) with an error of + 1-1.5 grams, shape The dumpling should be round (or another, at the request of the customer) shape, the edges should be well sealed, the minced meat does not protrude, the surface should be dry and smooth.

Specifications

1. Number of molding rows……..……….………….…….…..…………........….4

2. Productivity,max………...……………………..…….......150…240 kg/hour

3. Weight of the dumpling when molding..……………......………….…….................6…14 g.

4. Forming accuracy per dumpling……………………..………...………±1 gr.

5. Dimensions of the machine with dough feed (W.D.H.) mm………….…….840x1600x1900

6. Pump dimensions (W.D.H) mm………………………………….…….500x1300x1000

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GK 163 Region WORLD OF PACKAGING offers: Dumpling machines, workshops and lines, equipment for the production of dumplings, dumplings, manti and dough products with various fillings.

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