Equipment for the production of knitted gloves. Opening of a glove production workshop

To develop a glove production business, minimal technical equipment is sufficient. It is worth preparing the premises, purchasing raw materials and equipment, attracting workers, and training them, if necessary, in production craft. Special attention should be paid to the purchase of machines for the purpose of opening own business, rapid establishment of production and delivery of products to the stream.

Main types of equipment

Today, Russian manufacturers offer equipment and auxiliary tools for the production of gloves in wide range and at attractive prices. But before purchasing machines, it is important to pay attention to such parameters as:

• operating conditions;
• specifications;
• rating of manufacturers;
• price.

To set up the production of gloves, you will definitely have to purchase the following main types of technological equipment:

• knitting machine;
• overlock;
• machine for applying a PVC layer to the inside of gloves;
• packaging machine;
• storage basket for dumping semi-finished products.

Knitting machine

The knitting unit is the most important one in the production of work gloves. Models vary by class: 5,7,8, 10, 13, 15 depending on the number of loops per inch. The higher the class, the finer the knitting for the production of cotton gloves. For the production of blanks, the machines are equipped with bobbins. The models are fully automated and work on approximately the same principle. The main task is to set the required number of rows and loops, then display the indicators on a digital monitor.

Purpose of overlock

Overlock as a machine for the final stage of production of work gloves. The glove overlocker is equipped with a cuff overlocking function, i.e. it helps improve the properties of protective products for gloves.

Glue application installation

Machine for applying a PVC layer to the inside of gloves. Thanks to this unit, it is possible to apply screen printing using a standard matrix.

After applying the layer PVC gloves to be dried in a drying chamber. The machines are fully automated. Polyvinyl chloride is supplied from containers, and the composition is applied in a thin layer. Thanks to the device, it is possible to apply any design and logo. The accuracy of the sketch is ensured by the built-in sensor and the matrices included with the device for drawing the drawing. Productivity can reach up to 1300 pairs per hour.

Packing machine

Packaging machine for packing gloves with a capacity of up to 200 pairs per hour. But the products are already packed into boxes, bags or sacks by hand. When purchasing a GD-T brand packaging machine, it is possible to apply bank gum.

The machines are supplied with matrices and sensors that are responsible for the accuracy of drawing the pattern in certain places.

Chinese manufacturers offer equipment with the ability to apply PVC layers of different thicknesses and patterns to gloves on the palm side. As a rule, screen printing is applied with a standard matrix, then the product is sent to the drying chamber.

Popular models, rating

Russian manufacturers of equipment for the production of cotton gloves are considered the best, but models from Europe and China are presented on the market.

AURORA

AURORA specializes in the production of knitting machines models - 10C-12-1, 7C-12-1, 15C-12-1 with a productivity of up to 15 pairs per hour. They are fully automated, equipped with a computer and a speed controller with the possibility of working with different raw materials. The cost is low - 190–365 thousand. R.

JOMDA

JOMDA classes – 7, 10, 13 with a capacity of up to 163 pairs per hour. The models are equipped with a computer with the ability to use different yarns.

SALUT-02 is an energy-intensive overlocking machine with a productivity of 1500 pairs per day and the presence of a function for processing cuffs to increase the value of products on the market. Price 40–45 thousand rubles.

PPM-1-M2

PPM-1-M2 as an inexpensive model with raw material consumption of up to 9 g per 1 pair for applying PVC, thereby giving the gloves greater strength and durability. Cost – 180–200 thousand rubles.

GD-DA

GD-DA knitting glove machine with knitting classes 10, 13, 150G and a capacity of up to 330 pairs per day. Power – 250 kW, weight – 250 kg, dimensions – 1250x650x1750 mm.

BX203

BX203 is a knitting unit with knitting classes 7.10G, productivity - 360 pairs per day, power - 250 kW and production of glove sizes - S, M, L, 2L.

Overlock from Russian manufacturers with a working shaft rotation speed of up to 4000 stitches per minute, weight of 45 kg, engine power of 0.2 kW, productivity of up to 1500 pairs in 8 hours.

PPM-1-M2

PPM-1-M2 is a unit for applying spot PVC coatings with a productivity of up to 250 pairs per hour, plastisol consumption - up to 9 g per 1 pair, weight - up to 160 kg. The average cost is 80 pairs per day.

GPM-09

GPM-09 is an easy-to-maintain and energy-efficient packaging machine that makes gloves marketable condition, retain their shape. The production process is fully automated. The package contains 12 pairs of gloves. Productivity – 3000 pairs in 78 working days. Cost – 5000 rub.

MG-C-7/10G

Glove machine from Korean manufacturers. All production cycles are included in the work. The unit has convenient navigation for the tasks of the desired knitting mode, automatic processing of edge loops and trimming material at your fingertips. Productivity – up to 360 pairs per hour. Cost 200,000 rub.

JACK BX203-10G

This is an inexpensive analogue from Chinese manufacturers. Fully automated, it works on the principle of one-piece knitting with the ability to use any threads for knitting (mittens, mittens, gloves). The unit is equipped high level self-control, smooth transition to manufactured products and a built-in device for deposition of used parts. Price 200–210 thousand rubles.

Product selection

Business and the quality of products in the future will depend on the purchase of the right high-tech equipment. When choosing machines, you need to pay attention to:

• quality, since cheap analogues will lead to poor quality, frequent breakdowns and a slowdown in the production process;
• availability of certificates to avoid buying counterfeits;
• the power of the equipment and customer reviews can be read on the Internet;
• technical equipment, because when producing gloves, it is necessary to take into account the technology of glove production.

Many modern models– multifunctional, equipped with an electronic control unit for quickly setting up production and producing high-quality products. Taking into account the ratings of manufacturers, it is better to buy from reputable companies offering warranty and post-warranty service.

It is possible to purchase additional machines to give the gloves more advantages:

• strength;
• environmental friendliness;
• air leakage;
• low cost.

If you have a limited budget, you can start by purchasing Chinese equipment with fairly good performance and automatic computerized control.

According to experts, to thoroughly start a business for the production of work gloves, it is enough to purchase 5 machines. But the profitability of production will be influenced by many other factors:

• performance;
• power;
• speed degree.

If desired, today it is possible to lease equipment, but it will be more expensive than buying used equipment. But you can count on receiving high-quality equipment.

Cost of equipment

For those new to the business, it is recommended that they first purchase used equipment for the production of gloves, since knitting machines for applying PVC are expensive. In order to save money, you can purchase equipment for only 65–70 thousand rubles. The cost of fully computerized machines is 250–300 thousand rubles.

Computer-controlled machines cost from 300,000 rubles. When choosing, it is important to take into account the technical and operational characteristics of the units, since you can incur big losses in case of malfunctions and equipment breakdowns.

Approximate prices:

• knitting machine with a productivity of 16 pairs per hour – 250–270 thousand rubles;
• glove overlocker with a productivity of 190 kg per hour – 110–11 thousand rubles;
• knitting machine with an electronic control unit - up to 400,000 rubles;
• device for applying PVC with a productivity of 800 kg/hour on average - 930,000 rubles;
• packaging machine with a productivity of 430 kg/hour – 45,000 rub.

The cost is directly affected by productivity and the country of manufacture. In terms of price and quality, units from Japanese manufacturers are leading today. Price – 200,000 rubles.

The advantages remain with computerized units with a high level of self-control and a smooth transition to the production of other products. The cost of such units is over 200 thousand rubles. Although needle breaks or thread breaks may occur.

If your budget is too limited, you can buy Chinese analogues with good performance, automatic adjustment and combined control. Prices for used equipment are much lower.

Features of production equipment

Any equipment used in the production of gloves requires regular maintenance to maintain the quality and competitiveness of the product. It is important to timely modernize existing equipment in order to regulate your business and ultimately make a good profit.

Payback up to 1.5 years when purchasing complete equipment - up to 300,000 rubles. The sale of cotton gloves is a fairly stable and stable business. But when opening your own workshop, it is important to competently approach drawing up a business plan, studying public demand and supply, calculating preliminary costs and drawing up a detailed diagram.

Protective gloves are used during gardening, repairs, fishing and in the garage. Professional builders, mechanics and electricians cannot do without them. Therefore, interest in their production is always high. The production process of PVC-coated work gloves includes several stages, each of which takes place on special form machine tools

Production process

Circular knitting products with PVC coating are manufactured as follows:

• a glove is knitted;
• the outer edge of the cuff is overstitched;
• a layer of PVC paste is applied to the inside of the product and dried;
• work gloves are packed.

The workshop equipment consists of three types of devices:

• knitting machine. The workpiece is knitted on it. The entire production process is automatic; you only need to manually load the bobbins of yarn into the machine. Semi-finished products are dumped into storage baskets. The minimum productivity of the machine per hour is 16 pairs;
• glove overlocker. Overcasts the leading edge of the glove. Productivity per hour is on average 180 pairs.
• equipment for covering a product with a layer of PVC. Machine productivity - 260 pairs;
• Packaging equipment. The productivity of the machine per hour is 450 pairs.

For regular production operation, three employees are required: one maintains knitting machines (up to 17 pieces), one each for overlocking and coating with PVC film.

Raw materials used

Natural and synthetic fibers are used for production: cotton, polyester, latex, wool, and also polyester for processing cuffs. Heat-resistant gloves are made from Teflon thread. And from Kevlar - products that are resistant to cutting and other mechanical influences. Most products are made from blended yarn containing 60-80% cotton and synthetic additives for strength.

The required density of the knitted fabric is achieved by selecting the thickness of the yarn. Gloves are made from heavy yarn with a density of 100, 50 or 74 tex. Most machines work with such threads; they are suitable for any class of knitting.

It is advisable to select a thread with a low twist coefficient, from which voluminous, dense products are obtained.

To make the glove fit better on the hand, a rubber or latex ring (rubber band) is sewn into the cuff.

The PVC coating for the palm is called plastisol. It is a mixture of liquid plasticizers and PVC. At room temperature it is in the state of a paste; when heated, it liquefies. The ability to quickly harden, high chemical and mechanical resistance, and electrical resistance are the properties of plastisol that make it an excellent coating.

Types of equipment

Gloves

The basis for the production of work gloves is computer knitting machines. The principle of operation is similar for different models: the number of loops and rows is set on a digital monitor or on a plastic chain. Next, the knitting process itself occurs, after which the threads on the fingers are automatically cut, and the protruding ends are blown into the glove. Air pressure is provided by a compressor.

All production equipment is divided into classes: 5, 7, 8, 10, 13, 15. The number indicates the number of loops per inch. This means that the lower the class, the larger the mating will be. Each glove is knitted from the fingertips. Glove machines can be fully automatic or semi-automatic (rare).

Glove overlockers

The final stage of glove production takes place at the overlocker: overstitching the cuff. The overlocker itself is equipped with a motor and a work table. There are models that add additional elastic when stitching, which improves the consumer properties of the product.

Overlockers differ in sewing speed, stitching width and presser foot lifting height.

Coating machines

Next, a PVC coating is applied to the palm surface of the glove of a certain thickness and pattern. This is done by a special machine, most often made in China. The image is applied by screen printing using a standard matrix. After applying the design, the glove goes into the dryer.

The entire process is controlled automatically. PVC paste is supplied from containers; application can be spot-on or in a continuous thin layer. You can choose any pattern to apply, including logos and designs. The productivity of the equipment depends on the type of pattern and can vary from 800 to 1300 pairs per hour.

The accuracy of drawing is controlled by sensors located in certain places. Matrices for drawings are provided complete with the machine.

Plastisol is the optimal type of PVC for coating gloves. There are many types of PVC pastes on the market, so when choosing raw materials for production, you should carefully study their characteristics.

Video about large-scale production of work gloves:

Review and comparison of equipment models

Glove knitting machines

GD-DA BX203

Overlockers

The production technology of knitted cotton gloves (coated) consists of the following operations:

• knitting a glove blank without overcasting the edge of the cuff;
• overcasting the edge of the glove cuff;
• applying PVC coating to the palm part of the glove;
• product packaging.

Necessary equipment

Creation of a 2-month supply of raw materials (with a monthly production of 33,0000 products): RUB 375,000.

Please note that the table shows the investment amount for the purchase of 14 knitting machines.

Staff

The glove production cycle on AURORA machines is fully automatic, the seamstress changes the yarn and assembles finished goods from storage baskets.

To service a mini production of 17 machines, 3 people are needed:

• 1 seamstress operates 14 knitting machines. (A seamstress can operate a maximum of 30 machines).
• 1 seamstress works on an overlocker, sewing a glove cuff
• 1 operator works on a machine for applying PVC coatings, and he can also perform the functions of a master adjuster.

  How to start a production of cotton gloves with PVC coating

  (According to the technology, 1 master adjuster is able to service up to 60 machines)

Room

To accommodate a machine park of 17 pcs. you need a room of 75-100 sq.m. To organize production, any room is suitable, as long as it has heat and electricity (380 W)

Rent production premises suitable for the above requirements is 200 -300 rubles per month per 1 sq.m.

Product and sales policy of the coated gloves business

Pricing

Wholesale prices for gloves with a viscosity class of 7.5 and an average density of 42 grams per product range from 10 to 13 rubles per pair. Prices vary depending on the number of pieces in the batch. The retail price for gloves is 15-17 rubles per pair.

Sales markets

The demand for gloves is stable and constant and tends to grow. They are needed as individuals(for gardening work, construction work, others), and enterprises (for equipping workers).

Sales of gloves can be carried out in the following directions:

• Sales through construction stores/garden stores;
• Sales through wholesale companies engaged in supplies to enterprises;
• Implementation directly to industrial enterprises;
• Implementation by municipalities (housing and communal services, public utilities).

Feasibility study

Price Supplies for making gloves

Cost of material for the manufacture of 1 pair of gloves

Electricity consumption

The total cost of 1 pair of gloves (average density 42 grams) will be 5.84 rubles.

Calculation of profitability, payback

Input data:

• Capital investments: 2,190,500 rubles, incl.
• Purchase of equipment - 1,815,500 rubles
• Creation of inventory - 375,000 rubles
• Room area: 75 sq.m.
• Rental cost: 200 rubles per 1 sq.m.
• Opening hours: from 9.00 to 18.00
• Number of staff: 3 people
• 2 seamstresses salary 12,000 rubles per month.
• 1 operator (with the function of a master adjuster) salary 15,000 rubles per month

With 22 working days in a month and an 8-hour working day, the following quantities can be produced:

• on 14 machines of the AURORA-7C-12-1 brand - 36,960 pairs;
• on the 1st overlocker SALUT-02 - 33,000 pairs;
• on a machine for applying PVC coatings gloves PPM-1-M2 44,000 pairs.

The workshop's maximum output will be 33,000 pairs of gloves per month. To calculate revenue, let’s take the cost of 1 pair of gloves as 11 rubles.

Cost price

The cost of manufacturing 1 pair of gloves (raw materials + electricity) is 5.84 rubles per pair.

Total expenses, per month:

Profitability calculation:

Payback calculation

Registration of activities

The most suitable form for small enterprise is 3 personal income tax, form of activity: Individual entrepreneur.

Most of the products are planned to be sold to industrial enterprises; therefore, it is necessary to choose a taxation system that allows you to work with VAT.

Addition

If you need a more detailed business plan, you can order its development for your project. Fill out an application to receive detailed information from the partner of the Moneymaker Factory site, the consulting agency "MegaResearch".

Questions and answers on the topic

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How can a store choose an assortment of work gloves?

How can a store choose an assortment of work gloves? Should you have all types available without exception or stick to just a few popular items? The Glove Factory has prepared answers to these and other questions for you.

Three pillars of the assortment: color, size and purpose

What attracts the buyer first? Of course, color! Therefore, it is advisable to create an assortment in such a way that it contains several colors. If we take cotton gloves as an example, the traditional colors - white, gray and black - can be supplemented with other options: orange, red, blue or olive. Olive and orange are the high-quality hits of this season, if we speak in fashion terms. These gloves are made from durable yarn with the addition of high-quality polyester threads, which increases their strength and wear resistance. So such a glove will last quite a long time, it does not stain, and in the version without PVC coating it can be washed and used many times.

In addition, you can choose models with PVC coating in various colors: now in production it is possible to produce work gloves with PVC coating in black, blue and other colors. And various stencils - dot, wave or protector - will help diversify the assortment within one model.

Regarding the size, it is necessary to take into account the fact that the heavy manual labor- after all, it is the prerogative of more men than women, so it is better to offer gloves not only in standard, but also in larger sizes so that they can fit the size of a man’s hand. Now "Factory" produces models standard size and products of improved quality and larger sizes. The most popular models: 5-thread size 24 and 5-thread| LUX, as well as 5-thread LUX | Orange 24 size, 5-thread | OLIV LUX 24 rub.

And of course, in order to understand what kind of gloves you need to purchase, you need to answer the question: “Why will customers buy gloves in our store?”

We take into account seasonality and store specifics

When compiling an assortment of gloves based on their intended purpose, you should consider the time of year when the gloves will be sold, as well as the location and specifics of your store.

Let's start with the specifics and location, because these are the factors that will help you correctly form your assortment.

First of all, the assortment should always contain the most running models. For cotton gloves, for example, these are 5 threads with PVC, thick and medium grade 10 gloves.

If there is, for example, a service station, bus station or taxi depot near you, most likely in great demand You will be wearing durable gloves that are resistant to wear and oil.

Thick gloves with PVC or latex coating, oil and petrol resistant gloves, as well as nylon gloves with various types coatings can form the basis of your sales.

If you sell household goods, you may be interested in items such as household rubber gloves, latex or nitrile coated gloves, and standard PVC coated gloves.

In the shop building materials We can offer all types of gloves for construction work: from universal CB with PVC and latex-coated gloves to canvas mittens, glazier gloves, dielectric gloves and welder's gauntlets. Construction and repair are, as a rule, the largest consumer of both equipment and consumables, as well as workwear and personal protective equipment.

Work gloves can be added to the assortment of an auto parts store; nylon gloves with PVC can be popular with buyers in craft supply stores (nylon gloves are very thin and fit the hand well and allow you to perform precision work), and with a floral print and nitrile coating - in craft supply stores. home and garden.

Production of cotton work gloves with PVC coating as a business

3-thread PVC-coated gloves are an excellent option for working in hot weather. They are thin, perfectly breathable, absorb moisture and do not hinder movement. 3-thread without PVC is the most budget model, which is also often used as an inner layer for leggings or other special-purpose gloves.

In the autumn-winter period, the range can be expanded with insulated models, such as 5-thread wool blend gloves, insulated leggings and MBS gloves.

If you decide to open, you need to select and buy the necessary glove machines correctly. Let us dwell on the choice of equipment for the production of cotton gloves in order to establish fast and high-quality production.

Despite the significant costs of modern automated equipment, it will pay for itself in 2 years. If you choose a more affordable option, its operation will slow down production, and it will take longer to pay off.

Glove making machines

There are plenty of companies that manufacture machines for the production of cotton gloves. Choose quality products, because your business depends on it.

When choosing equipment for the production of gloves, consider the following:

• low-quality machines are cheap; using them in production, you may encounter a number of problems: slow operation, poor quality of products, constant breakdowns, violation of safety rules;
• the equipment can be of high quality either with an electronic control unit (this is cheaper) or without it, but in the second case you will need to spend money on setting up the machines and hiring specially trained workers;
• buy proven equipment that is not afraid of downtime, has warranty and post-warranty service;
• conduct regular technical inspections machines to avoid serious damage;
• When purchasing, read the certificates for the equipment, this will protect you from purchasing a counterfeit;
• from time to time, upgrade the equipment for cotton gloves;
• pay attention to customer reviews.

Thanks to modern technologies It is possible to produce gloves of different density and rigidity. Take this into account when choosing equipment. Machines can additionally weave threads into the product, and it will:

• strong enough;
• environmentally friendly;
• permeable to air;
• with low cost.

For full cycle production of enough such machines:

• knitting;
• overlock;
• for applying PVC coating;
• packaging

Knitting machine

The most important equipment for the production of cotton gloves is a knitting machine. The productivity of such machines depends on the number of loops knitted per inch.

For these purposes, you can choose a machine among the most popular models, such as AURORA and JOMDA.

Glove knitting machine AURORA

Main advantages:

• automated work, computer equipment;
• working with various raw materials;
• low cost of spare parts;
• presence of speed controller.

AURORA models

Parameters / Model	10C-12-1	7C-12-1	15C-12-1
Productivity, steam/hour	10	15	8
Mating class	10	7.5	15
Power, V	220	220	220
Engine power, W	300	300	300
Weight, kg	250	250	250
Dimensions, mm	1250 x 650 x 1750	1250 x 650 x 1750	1256 x 680 x 1700
Cost, rub.	194 800	194 800	365 000

The JOMDA brand, depending on the class (7th, 10th, 13th), is capable of producing the largest number of products per day - 300, 240, 160 pairs, respectively. The cost of different models is almost the same. All JOMDA machines are equipped with a computer and can use different yarns.

Other brands of knitting machines include Shima Seiki and NewSFG.

Overlock machine

The cuff processing machine greatly increases the value of products in the market. This is due to the fact that the gloves fit better to the hand, and therefore are more comfortable.

You will need an overlocker and additional heat shrink thread, which is sewn under the overlock stitch.

Pay attention to the SALUT-02 machine. Its advantages:

• high productivity (about 1,500 pairs per working day);
• compactness (dimensions – 1000x540x1500 mm);
• low power consumption;
• service is carried out by one seamstress.

Cost – from 45,000 rubles.

PVC application

Equipment for cotton gloves includes a machine for spot application polyvinyl chloride layer. With the right equipment, this is a simple and automated process production. PVC coated gloves are stronger and more durable.

Polyvinyl chloride is applied to the surface in a thin layer in a variety of patterns, up to the application of a logo. Keep in mind that the more complex the pattern, the longer the process of applying it. For high performance gloves with the simplest patterns predominate on the market. After applying the pattern, the products are placed in a drying chamber with temperature control.

Popular models include PPM-1-M2 and GD-TD (a more expensive machine).

Parameters / Model	PPM-1-M2	GD-TD
Manufacturer country	Russia	China
Productivity, steam/hour	250	1 100
Raw material consumption, g/steam	9	8
Power, V	220	380
Drying temperature, °C	180	180
Operators	1	4
Working area, sq.m.	4	25
Dimensions, mm	1500 x 800 x1800	4500 x 1800 x1700
Cost, rub.	200 000	370 00

PVC coating line

Product packaging

This is the final stage of production, to which product labeling is often added. The machine for cotton gloves has proven itself to be the best on the market. GPM-09, costing from 20,000 rubles.

Thanks to the device, compact packaging occurs while preserving its presentation (the products do not wrinkle and retain their shape). All work is automated, one package contains 12 pairs of gloves.

Buyers are attracted by:

• ease of maintenance (1 operator is enough);
• low electricity consumption;
• high productivity (about 3000 pairs per 8th working day);
• small dimensions (650 x 340 x 450 mm).

To develop a glove production business, minimal technical equipment is sufficient.

It is worth preparing the premises, purchasing raw materials and equipment, attracting workers, and training them, if necessary, in production craft.

Special attention should be paid to the purchase of machines in order to open your own business, quickly set up production and supply products for production.

Today, Russian manufacturers offer equipment and auxiliary tools for the production of gloves in a wide range and at attractive prices. But before purchasing machines, it is important to pay attention to such parameters as:

• operating conditions;
• specifications;
• rating of manufacturers;
• price.

To set up the production of gloves, you will definitely have to purchase the following main types of technological equipment:

• knitting machine;
• overlock;
• machine for applying a PVC layer to the inside of gloves;
• packaging machine;
• storage basket for dumping semi-finished products.

Knitting machine

The knitting unit is the most important one in the production of work gloves. Models vary by class: 5,7,8, 10, 13, 15 depending on the number of loops per inch. The higher the class, the finer the knitting for the production of cotton gloves.

For the production of blanks, the machines are equipped with bobbins. The models are fully automated and work on approximately the same principle.

The main task is to set the required number of rows and loops, then display the indicators on a digital monitor.

Purpose of overlock

Overlock as a machine for the final stage of production of work gloves. The glove overlocker is equipped with a cuff overlocking function, i.e. it helps improve the properties of protective products for gloves.

Glue application installation

Machine for applying a PVC layer to the inside of gloves. Thanks to this unit, it is possible to apply screen printing using a standard matrix.

After applying the PVC layer, the gloves must be dried in a drying chamber. The machines are fully automated. Polyvinyl chloride is supplied from containers, and the composition is applied in a thin layer.

Thanks to the device, it is possible to apply any design and logo. The accuracy of the sketch is ensured by the built-in sensor and the matrices included with the device for drawing the drawing.

Productivity can reach up to 1300 pairs per hour.

Packing machine

Packaging machine for packing gloves with a capacity of up to 200 pairs per hour. But the products are already packed into boxes, bags or sacks by hand. When purchasing a GD-T brand packaging machine, it is possible to apply bank gum.

The machines are supplied with matrices and sensors that are responsible for the accuracy of drawing the pattern in certain places.

Chinese manufacturers offer equipment with the ability to apply PVC layers of different thicknesses and patterns to gloves on the palm side. As a rule, screen printing is applied with a standard matrix, then the product is sent to the drying chamber.

Popular models, rating

Russian manufacturers of equipment for the production of cotton gloves are considered the best, but models from Europe and China are presented on the market.

AURORA

AURORA specializes in the production of knitting machines models - 10C-12-1, 7C-12-1, 15C-12-1 with a productivity of up to 15 pairs per hour.

They are fully automated, equipped with a computer and a speed controller with the possibility of working with different raw materials.

The cost is low - 190–365 thousand. R.

JOMDA

JOMDA classes – 7, 10, 13 with a capacity of up to 163 pairs per hour. The models are equipped with a computer with the ability to use different yarns.

SALUT-02

SALUT-02 is an energy-intensive overlocking machine with a productivity of 1500 pairs per day and the presence of a function for processing cuffs to increase the value of products on the market. Price 40–45 thousand rubles.

PPM-1-M2

PPM-1-M2 as an inexpensive model with raw material consumption of up to 9 g per 1 pair for applying PVC, thereby giving the gloves greater strength and durability. Cost – 180–200 thousand rubles.

GD-DA

GD-DA knitting glove machine with knitting classes 10, 13, 150G and a capacity of up to 330 pairs per day. Power – 250 kW, weight – 250 kg, dimensions – 1250x650x1750 mm.

BX203

BX203 is a knitting unit with knitting classes 7.10G, productivity - 360 pairs per day, power - 250 kW and production of glove sizes - S, M, L, 2L.

SALUT-02

Overlocker from Russian manufacturers with a working shaft rotation speed of up to 4000 stitches per minute, weight of 45 kg, engine power of 0.2 kW, productivity of up to 1500 pairs in 8 hours.

Overlock glove

PPM-1-M2

PPM-1-M2 is a unit for applying spot PVC coatings with a productivity of up to 250 pairs per hour, plastisol consumption - up to 9 g per 1 pair, weight - up to 160 kg. The average cost is 80 pairs per day.

GPM-09

GPM-09 is an easy-to-maintain and energy-intensive packaging machine, thanks to which gloves acquire a marketable appearance and retain their shape.

The production process is fully automated. The package contains 12 pairs of gloves. Productivity – 3000 pairs in 78 working days.

Cost – 5000 rub.

MG-C-7/10G

Glove machine from Korean manufacturers. All production cycles are included in the work.

The unit has convenient navigation for the tasks of the desired knitting mode, automatic processing of edge loops and trimming material at your fingertips.

Productivity – up to 360 pairs per hour. Cost 200,000 rub.

JACK BX203-10G

This is an inexpensive analogue from Chinese manufacturers.

Fully automated, it works on the principle of one-piece knitting with the ability to use any threads for knitting (mittens, mittens, gloves).

The unit is equipped with a high level of self-control, a smooth transition to manufactured products and a built-in device for deposition of waste parts. Price 200–210 thousand rubles.

Product selection

Business and the quality of products in the future will depend on the purchase of the right high-tech equipment. When choosing machines, you need to pay attention to:

• quality, since cheap analogues will lead to poor quality, frequent breakdowns and a slowdown in the production process;
• availability of certificates to avoid buying counterfeits;
• the power of the equipment and customer reviews can be read on the Internet;
• technical equipment, because when producing gloves, it is necessary to take into account the technology of glove production.

Many modern models are multifunctional and equipped with an electronic control unit for quickly setting up production and producing high-quality products. Taking into account the ratings of manufacturers, it is better to buy from reputable companies offering warranty and post-warranty service.

It is possible to purchase additional machines to give the gloves more advantages:

• strength;
• environmental friendliness;
• air leakage;
• low cost.

If you have a limited budget, you can start by purchasing Chinese equipment with fairly good performance and automatic computerized control.

According to experts, to thoroughly start a business for the production of work gloves, it is enough to purchase 5 machines. But the profitability of production will be influenced by many other factors:

• performance;
• power;
• speed degree.

Cost of equipment

For those new to the business, it is recommended that they first purchase used equipment for the production of gloves, since knitting machines for applying PVC are expensive. In order to save money, you can purchase equipment for only 65–70 thousand rubles. The cost of fully computerized machines is 250–300 thousand rubles.

Computer-controlled machines cost from 300,000 rubles. When choosing, it is important to take into account the technical and operational characteristics of the units, since you can incur large losses in the event of equipment malfunctions and breakdowns.

Approximate prices:

• knitting machine with a productivity of 16 pairs per hour – 250–270 thousand rubles;
• glove overlocker with a productivity of 190 kg per hour – 110–11 thousand rubles;
• knitting machine with an electronic control unit - up to 400,000 rubles;
• device for applying PVC with a productivity of 800 kg/hour on average - 930,000 rubles;
• packaging machine with a productivity of 430 kg/hour – 45,000 rub.

The cost is directly affected by productivity and the country of manufacture. In terms of price and quality, units from Japanese manufacturers are leading today. Price – 200,000 rubles.

The advantages remain with computerized units with a high level of self-control and a smooth transition to the production of other products. The cost of such units is over 200 thousand rubles. Although needle breaks or thread breaks may occur.

If your budget is too limited, you can buy Chinese analogues with good performance, automatic adjustment and combined control. Prices for used equipment are much lower.

Features of production equipment

Any equipment used in the production of gloves requires regular maintenance to maintain the quality and competitiveness of the product. It is important to timely modernize existing equipment in order to regulate your business and ultimately make a good profit.

Payback up to 1.5 years when purchasing complete equipment - up to 300,000 rubles. The sale of cotton gloves is a fairly stable and stable business.

But when opening your own workshop, it is important to competently approach drawing up a business plan, studying public demand and supply, calculating preliminary costs and drawing up a detailed diagram.

on topic: Production of work gloves

Source: https://promzn.ru/stanki-i-oborudovanie/dlya-proizvodstva-perchatok.html

Opening of a glove production workshop

• Investments2 190 500 rub.
• Monthly revenue 363,000 rub.
• Net profit83,280 rub.
• Payback 26.3 months

The production technology of knitted cotton gloves (with PVC coating) consists of the following operations:

• knitting a glove blank without overcasting the edge of the cuff;
• overcasting the edge of the glove cuff;
• applying PVC coating to the palm part of the glove;
• product packaging.

Necessary equipment

Creation of a 2-month supply of raw materials (with a monthly production of 33,0000 products): RUB 375,000.

Please note that the table shows the investment amount for the purchase of 14 knitting machines.

Staff

The glove production cycle on AURORA machines is fully automatic; the seamstress changes the yarn and collects the finished products from storage baskets.

To service a mini production of 17 machines, 3 people are needed:

• 1 seamstress operates 14 knitting machines. (A seamstress can operate a maximum of 30 machines).
• 1 seamstress works on an overlocker, sewing a glove cuff
• 1 operator works on a machine for applying PVC coatings, and he can also perform the functions of a master adjuster. (According to the technology, 1 master adjuster is able to service up to 60 machines)

Room

To accommodate a machine park of 17 pcs. you need a room of 75-100 sq.m. To organize production, any room is suitable, as long as it has heat and electricity (380 W)

Renting an industrial premises that meets the above requirements is 200-300 rubles per month per 1 sq.m.

Pricing

Wholesale prices for gloves with a viscosity class of 7.5 and an average density of 42 grams per product range from 10 to 13 rubles per pair. Prices vary depending on the number of pieces in the batch. The retail price for gloves is 15-17 rubles per pair.

Sales markets

The demand for gloves is stable and constant and tends to grow. They are needed by both individuals (for gardening, construction work, etc.) and enterprises (to equip workers).

Sales of gloves can be carried out in the following directions:

• Sales through construction stores/garden stores;
• Sales through wholesale companies engaged in supplies to enterprises;
• Sales directly to industrial enterprises;
• Implementation by municipalities (housing and communal services, public utilities).

Cost of consumables for making gloves

Cost of material for the manufacture of 1 pair of gloves

Electricity consumption

The total cost of 1 pair of gloves (average density 42 grams) will be 5.84 rubles.

Calculation of profitability, payback

Input data:

• Capital investments: 2,190,500 rubles, incl.
• Purchase of equipment – ​​1,815,500 rubles
• Creation of inventory - 375,000 rubles
• Room area: 75 sq.m.
• Rental cost: 200 rubles per 1 sq.m.
• Opening hours: from 9.00 to 18.00
• Number of staff: 3 people
• 2 seamstresses salary 12,000 rubles per month.
• 1 operator (with the function of a master adjuster) salary 15,000 rubles per month

With 22 working days in a month and an 8-hour working day, the following quantities can be produced:

• on 14 machines of the AURORA-7C-12-1 brand - 36,960 pairs;
• on the 1st overlocker SALUT-02 – 33,000 pairs;
• on a machine for applying PVC coatings gloves PPM-1-M2 44,000 pairs.

The workshop's maximum output will be 33,000 pairs of gloves per month. To calculate revenue, let’s take the cost of 1 pair of gloves as 11 rubles.

Cost price

The cost of manufacturing 1 pair of gloves (raw materials + electricity) is 5.84 rubles per pair.

Total expenses, per month:

Profitability calculation:

Payback calculation

Registration of activities

The most acceptable form for a small enterprise is 3 personal income tax, form of activity: Individual entrepreneur.

Most of the products are planned to be sold to industrial enterprises; therefore, it is necessary to choose a taxation system that allows you to work with VAT.

Addition

If you need a more detailed business plan, you can order its development for your project. Fill out an application to receive detailed information from the partner of the Moneymaker Factory site, the consulting agency “MegaResearch”.

Source: http://MoneyMakerFactory.ru/biznes-plan/proizvodstva-perchatok/

own production gloves is a tempting idea against the backdrop of the ongoing crisis tormenting the Russian population. The demand for them never falls, and given the constant state injections into construction industry, it will only grow.

Due to the nature of the professions where they are used, such gloves are simply irreplaceable. In addition, the use of protective equipment is prescribed Russian legislation, in the safety regulations.

To set up a business in this area, you will need a minimum of technical equipment.

• Room for work.
• Equipment.
• Working staff.

To understand how the production process occurs, you need to delve a little deeper into the technical equipment of the workshop.

Glove Making Machine

The knitting process is carried out on one machine. Average performance approximately 360 pairs per work shift. Parameters can be adjusted in manual mode or set by a specialized program, in more expensive models.

For better profitability and production speed, it is recommended to purchase models with a large number of needles (at least 15).

This affects the knitting density, and accordingly the quality of the gloves in general.

The demand for the product can be increased by overlocking equipment, which allows finishing of edges to prevent thread unraveling.

Types of glove making machines

In the production of gloves, the main emphasis is on a good machine. The leadership level in this area is held by Japanese manufacturers of Shima Seiki brand devices.

Korean knitting machines are breathing in their backs, and there is no need to discount Chinese models.

They do a good job, and their inexpensive cost will allow you to start a business on a small budget.

Based on the principle of operation, knitting machines are of two types:

• Automatic. Here the program runs in automatic mode, and on a special board the necessary knitting parameters are set, such as the number of rows or lines.
• Manual. Here, the required set of loops is determined and set by a special plastic chain, by changing the number of links in it.

Additional equipment you will need is the following:

• Overlock.
• Apparatus for applying protective layers.
• Packaging line.

Manufacturers and costs of knitting machines

The cost of the machine depends on its performance and the country of the manufacturer. As mentioned, Japanese devices hold the leadership bar.

But models of knitting machines from the Land of the Rising Sun are expensive, and not every novice businessman can purchase them.

You can start with simpler machines.

Korean computerized glove machines (MG-C-7/10G - 7th and 10th class)

All production cycles are included in the work, which eliminates the need to purchase an overlocker. Convenient navigation with a keypad allows you to quickly set the required knitting mode and quickly change product sizes.

Automatic processing of edging thread and material cutting at the fingertips minimizes the presence of personnel. Full control carried out by one person. Automatic system lubrication and shutdown when broken, reduces the possibility of inappropriate use of the thread to zero.

Performance.

• 7th grade gloves – 360 pairs.
• 10th grade gloves – 250 pairs.

Cost from 96 thousand rubles to 200,000.

Chinese model of knitting machine – JACK BX203-10G

An automatic machine that works on the principle of solid knitting. Full computerized control, advanced technology and a two-block device make the knitting process high-quality.

Can work with any thread, knits both regular gloves and mittens, mittens, and fingerless models.

Advantages of the device

• Computerized control.
• High level of self-control.
• Smooth transition to the release of other products.
• Built-in automatic device for deposition of waste parts.
• Automatic stop when thread breaks or needle breaks.
• Operated by one person.

Cost – 210,560 rubles.

Where to begin

The choice of model depends on financial capabilities. If you have enough initial capital, then you can buy an expensive model, Korean or Japanese manufacturers. The quality of these machines is time-tested, and you can quickly recoup their cost.

If the budget is very limited, then Chinese models also perform well. They have good performance, automatic adjustment and fully computerized control. You can start a business producing gloves on such machines with minimal financial investment.

You definitely shouldn't buy a used model. No one will tell you how many cycles they worked, and in essence it’s a pig in a poke. Having decided to save on an inexpensive machine, you can then invest heavily in its repair.

Yarn requirements and number of personnel for production

For knitting gloves on automated machines, the following types of thread are used:

• 100% cotton or similar with a synthetic blend for durability.
• 100% wool with a small addition of synthetics.
• Artificial PVC thread.

To obtain a high density of the material, during production on the machine, special parameters. A rubber coating, continuous or screen-printed, in the form of small droplets, can be applied to the palm part.

Depending on the type of equipment used, the entire process requires a minimum number of operators. This is 2-3 people on the line, depending on the volume of productivity.

Installation and configuration of machines for the production of gloves

Having a simple Technical equipment glove making machines can be installed independently.

What is needed for this?

1. Flat concreted area.
2. Electrical supply.
3. Grounding.

When installing, horizontal stability is adjusted using articulated legs, unscrewing one at a time. Electricity must be routed along the wall, and in front of the machine, a separate switch must be made for emergency shutdown.

There is no need to configure automatic devices. All operating modes are set on the display. On manually controlled machines, the number of threads for knitting is adjusted. For this purpose, specialized equipment is supplied.

Profitability of glove production

The amount of revenue and full payback depends on many factors. First of all, this is the cost of the equipment itself. You can purchase an inexpensive model, but accordingly it will have less productivity and minimal operating speed.

Expensive machines are capable of working at an accelerated rate, but the payback, in fact, will be the same in time.

Taking into account the acquisition of the newest machine, Korean-made, with overlock and automatic adjustment, the productivity of which is on average 360 ​​pairs per shift, the figures are as follows.

• Full costs, which includes rental of premises, technical equipment, purchase of raw materials, wage for a month, registration of an enterprise is about 300 thousand rubles.
• Minimum cost of one pair on the market– 12-15 rubles. Considering production costs: light, rent and raw materials, the final price will be about 6-8 rubles.
• Thus, the net profit from one machine per month is about 52 thousand.

Accordingly, if you invest more thoroughly and purchase five machines, you get about 3,000 thousand rubles per month. Thus, everything will pay off in 6-8 months.

But costs can be significantly reduced if you have your own free space, for example, a large garage. This is very convenient; to start work, you only need to level the site by concreted it.

Sales of gloves

It is better to think about the sales market before starting work. One point of sale, production will not pay off for a long time.

It would be a good idea to agree in advance with factories, workshops, construction companies about the supply of gloves.

Having resolved this issue, you can safely begin to implement an action plan to promote production.

What we have - results

There is no tension in the market for glove knitting equipment. And there isn't much competition. Therefore, it is worth tackling this issue without procrastinating. There are enough enterprising people, and everyone is trying to make money by considering such a business plan.