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What is PPR in production. Regulatory documentation for the development of PPR

The project for the production of works (PPR) is a project that contains decisions on the organization construction industry and construction technology installation work. Together with the construction organization project (COS), the work execution project (PPR) contains measures for the most efficient organization of construction using modern means of technology and information.

The purpose of the project for the production of works (PPR) is the use of the most advanced technologies of construction production with the use of high-performance and mobile mechanization tools that improve the quality, reduce the time and cost of work. The project for the production of works (PPR) ensures high-quality and safe performance of work within the specified time limits, since it contains measures to comply with the requirements of technical regulations in construction.

Solutions for work execution projects (PPR) should ensure the achievement of the safety of capital construction projects.

Main regulatory and technical documents

The system of regulatory documents in construction is a set of interrelated regulatory and technical documents. The main ones are the Town Planning Code of the Russian Federation and the Law "On Technical Regulation". For regulation production processes there are sets of rules - updated building codes and rules (SNiP). It prescribes the mandatory development of a project for the production of works, first of all, the set of rules SP 48.13330.2011 "Organization of construction":

“5.7.2. Organizational and technological documentation includes a project for the production of works, as well as other documents that contain decisions on the organization of construction production and the technology of construction and installation works, drawn up, agreed, approved and registered in accordance with the rules in force in organizations developing, approving and coordinating these documents, as well as:

“5.7.4. The project for the production of works in full must be developed:

during any construction in the urban area;

during any construction on the territory of an operating enterprise;

during construction in difficult natural and geological conditions, as well as technically especially complex objects - at the request of the authority issuing a permit for construction or for the performance of construction, installation and special works.

In other cases, the PPR is developed by decision of the person carrying out the construction in an incomplete volume.

Building codes and regulations SNiP 12-03-2001 "Labor safety in construction" also establish requirements for the development of WEP:

“4.18. Organizations developing and approving construction management projects (POS), work production projects (PPR) must provide for decisions on labor safety in them, in composition and content that meet the requirements set forth in Appendix G.

Implementation of work without POS and PPR containing these decisions is not allowed.

PPR is normative document for a specific construction site, it takes into account all mandatory requirements legislation for the production of works. Deviations from design decisions without the consent of the developer of the WEP are strictly not allowed.

List of the main regulatory and technical documentation:

“Projects are developed, as a rule, by design or design and technological organizations. Having qualified engineering personnel, a construction organization can develop projects for the production of works on its own.

"Projects for the production of works and technological maps for construction and installation and loading and unloading operations using lifting machines are developed by specialists with experience in construction, trained and certified in the field industrial safety hazardous production facilities in order, established by the Service” (Federal Service for Environmental, Technological and Nuclear Supervision)

3 .2 In a relationshipSRO permits

"The project for the production of works is drawn up according to the working drawings on the basis of the construction organization project for the work of the preparatory period of construction, for the performance of certain types of construction and installation works, as well as for the construction of the facility as a whole and (or) its component parts"

When developing a project for the production of works, standard organizational and technological documentation should be used: standards (standard projects) for the organization of construction and production of works, technological maps for the production of certain types of work, methodological manuals.

The starting materials for the development of PPR are:

task for the development issued by the construction organization as the customer of the project for the production of works;
construction organization project and necessary working documentation;
terms of delivery of structures, finished products, materials and equipment, use construction machines and Vehicle, providing workers for builders in the main professions, production and technological equipment and transportation of building materials;
materials and results of the technical survey operating enterprises, buildings and structures during their reconstruction, as well as requirements for the implementation of construction, installation and special construction works.

3.4 Requirements for the composition and content of work projects

“6.2. The project for the production of works is developed for the construction or demolition (dismantling) of the facility as a whole and (or) its constituent parts, for the work of the preparatory period, as well as for the performance of certain types of construction and installation works or demolition (dismantling) works.

As part of the project for the production of work on the facility as a whole and (or) its component parts, the following are developed:

calendar plan for the production of work on the object (type of work);
a construction master plan or a plan for the demolition (dismantling) site and adjacent territories;
the schedule for the receipt of building structures, products and materials at the facility or the removal of dismantling waste from the facility;
workforce demand schedule;
demand schedule for the main machines;
technological maps for certain types works;
maps (diagrams) for quality control of work;
labor protection and safety measures;
explanatory note".

3.5 Requirements for the procedure for approving WEP

“6.14. The project for the production of construction works is approved by the chief engineer of the general contracting construction organization, and sections of the project for installation and special construction works are approved by the chief engineers of the relevant subcontracting organizations. The approved project is transferred to the construction site before the start of work.

The project for the production of works (PPR) in full must contain:

1. work schedule;
2. construction plan made on a geo-based basis;
3. schedules for arrival at the facility:
− building structures, products, materials and equipment;
− movement of workers around the facility;
− movement of the main construction machines around the facility;
4. technological maps for the performance of types of work;
5. layouts of geodetic signs;
6. An explanatory note containing:
− production solutions geodetic works;
− solutions for laying temporary networks of water, heat, power supply and lighting of the construction site and workplaces;
− substantiation and measures for the use of mobile forms of work organization;
− modes of work and rest;
− solutions for the production of works, including winter time;
− demand for energy resources;
− the need for and linkage of camps for builders and mobile (inventory) buildings;
− measures for the safety of materials, products, structures and equipment at the construction site;
− environmental protection measures;
− measures for labor protection and safety in construction;
− technical and economic indicators.

The project for the production of works (PPR) in an incomplete volume should contain:

stroygenplan executed on geo-based;
technological maps for the performance of certain types of work (as agreed with the customer);
layouts of geodetic signs;
explanatory note containing:

− main decisions;

− environmental protection measures;

− measures for labor protection and safety in construction;

The project for the production of works (PPR), if necessary, can be supplemented with other sections related to the performance of construction and installation works at the request of the Customer, for which the relevant items are included in the design assignment, which is an integral part of the contract for the development of a project for the production of works (PPR).

4 .1 Schedule

The calendar plan is the most important document in the PPR. It is compiled in specialized computer programs, for example, in Microsoft Project.

“6.3. The calendar plan for the production of works on the object (type of work) establishes the sequence and timing of the construction and installation works. According to calendar plan the need for construction machines, workers, delivery dates for building structures, products and materials, technological equipment are determined.

4 .2 Stroygenplan

The choice of decisions on the organization of construction is carried out on the basis of variant study with the wide use of criteria-based assessment methods, modeling methods and modern computer complexes based on Autodesk autoCAD.

“6.4. The construction general plan is developed in the part necessary for the performance of work at the facility. The plan indicates the location of permanent and temporary transport routes, networks of temporary water supply, sewerage, electricity supply, heat supply, cranes, warehouses, temporary inventory buildings, structures and devices used to support construction or demolition (dismantling) work.

4 .3 Graphs

PPR developer according to the forms presented in the set of rules

“Technological maps are developed for separate (complex) types of work and for work performed using new technologies.

For other works, standard flow charts are used, for example, TK-25 for disassembly (dismantling), which are adjusted taking into account the peculiarities this object and local conditions.

Technological maps are developed and drawn up in accordance with MDS 12-29.

Maps (diagrams) for quality control of construction work are developed to monitor and assess quality technological processes and operations. The map is drawn up according to the attached form.

This section of the project for the production of works should contain schemes for the operational control of the work performed; list of required certificates of examination of hidden works; instructions on the timing of quality control of work with laboratory testing of materials, structural elements, temperature and humidity conditions, as well as on the procedure for testing individual units and systems of engineering equipment "

4 .5 Occupational health and safety measures

Solutions for work execution projects must ensure the achievement of safe work performance at construction sites!

“6.10. Measures for labor protection and safety indicate typical (standard, for example, protective fences and canopies) and requiring design study (for example, fixing earthen slopes, temporary strengthening of structures) measures "

“3.2. Guidance and reference materials for taking into account the requirements, as well as the development of solutions for labor protection and industrial safety in the PIC and PPR are:

requirements of regulatory legal and normative - technical acts containing state requirements for labor protection and industrial safety;

standard solutions for labor safety, reference manuals and catalogs of technological equipment and protective equipment for workers;

instructions of factories - manufacturers of machines, equipment, equipment used in the process of work;

previously developed documentation on the organization of construction and production of works "

4 .6 Explanatory note

to construction master plan an explanatory note is drawn up. It should contain refined calculations and justifications for the need for construction in a temporary construction sector based on natural (physical) volumes of work determined according to the working documentation (working draft), as well as specific technical solutions for the selection of construction machines for mechanized installations, temporary buildings, structures, etc. When choosing one or another device, the specific capabilities of the construction organization should be taken into account.

“6.11. The explanatory note in the general case should contain:

description and justification of the decisions adopted in the project;

calculations of the need for electricity, water, steam, oxygen, compressed air, working drawings of the device for temporary lighting of the construction site and workplaces, supplying networks to the facility from power sources;

a list of mobile (inventory) buildings and structures with the calculation of their needs;

technical and economic indicators of the project for the production of works "

“6.13. In the project for the production of works, as a rule, the following technical and economic indicators are given: labor intensity, duration and cost of construction and installation works or demolition (dismantling) works. For a number of works, specific indicators can be given, for example, per 1 m, 1 m², 1 m³, etc.”

In addition, it describes: measures to ensure the safety of materials, products, structures and equipment at the construction site.

5 The project for the production of works can be developed for the following types of work:

Project for the production of works for the preparatory period;

The project for the production of works of the PPR for the installation of a temporary fence;

Project for the execution of works for the construction of temporary roads;

The project for the production of works of the PPR for the installation of amenity premises (amenity camp);

Project for the execution of works for the installation of a wheel washing station;

The project for the production of PPR works for loading and unloading operations;

Project for the production of works of the PPR for the planning of the territory;

Project for the production of works for the construction and repair works for the dismantling of buildings and structures;

Project for the production of PPR works for the demolition of buildings and structures with a mechanized method;

The project for the production of PPR works for the dismantling of structures of buildings and structures using cranes;

The project for the production of works of the PPR for the internal dismantling of buildings with the strengthening of the retained structures;

The project for the production of PPR works for measures to protect communications and neighboring buildings;

Project for the production of PPR works for the demolition of buildings;

Project for the execution of works for the dismantling of the building;

Project for the production of works of the PPR for the dismantling of structures;

Project for the production of works of the WEP for the main period of construction;

The project for the production of PPR works for work on the implementation of engineering and geodetic surveys;

Project for the production of works of the PPR for earthworks;

Project for the execution of works for the development of the excavation pit;

Project for the execution of works for the development of a trench;

The project for the execution of works of the PPR for the backfilling of the pit;

Project for the production of PPR works for the backfilling of the trench;

The project for the production of works of PPR on soil compaction;

The project for the production of works of the PPR for the construction of embankments;

The project for the production of works of the PPR for the development of excavations;

The project for the production of works of the PPR on vertical planning;

The project for the production of works for the PPR on dewatering;

The project for the production of works of the PPR for the drainage device;

Project for the production of PPR works for the work of the zero cycle;

PPR work execution project for foundation installation;

The project for the production of PPR works for the installation of a monolithic foundation;

The project for the production of work of the PPR for the installation of a pile foundation;

The project for the execution of works for the construction of bored piles;

The project for the production of works for the PPR for fixing soils;

The project for the production of works for the construction of a "wall in the ground";

The project for the production of work on the construction of a "wall in the ground" from secant piles;

The project for the production of works of the PPR for the installation of a retaining wall;

The project for the production of PPR works for the immersion of metal pipes;

Project for the execution of works for the installation of sheet piling;

Project for the execution of works for the installation of a spacer system;

Project for the production of works for the construction of load-bearing structures;

Project for the production of PPR works for the installation of prefabricated reinforced concrete structures;

Project for the production of works for the construction of monolithic structures;

Project for the production of PPR works for reinforcing work;

Project for the production of PPR works for the installation of formwork;

Project for the production of PPR works for concrete work;

The project for the production of PPR works for the production of monolithic works in winter;

The project for the production of PPR works for the binding and operation of the concrete pump truck;

Project for the production of PPR works for the binding and operation of concrete pumps;

Project for the production of PPR works for the operation of distribution booms;

Project for the production of PPR works for the installation of wooden structures;

The project for the production of PPR works for the installation of metal structures;

Project for the production of works of the PPR for loading and unloading;

Project for the production of PPR works for facade work (facade finishing);

Project for the production of PPR works for roofing;

The project for the production of works of the PPR for the installation and operation of scaffolding;

The project for the production of works of PPR for the installation and operation of facade lifts;

The project for the production of work of the PPR for the installation and operation of remote platforms;

The project for the production of works of the PPR for the installation of protective and trapping systems (ZUS);

The project for the execution of works of the PPR for the installation of hanging platforms;

The project for the production of works of the PPR for the installation of remote platforms;

Project for the execution of works for the design and construction work on the arrangement and installation of scaffolding and protective screens;

The project for the production of PPR works for the installation of waterproofing of building structures;

Project for the production of PPR works for the installation of a roof;

The project for the production of works of the PPR for the installation of stone structures;

Project for the production of works for the PPR on brickwork;

Project for the production of PPR works for the installation of walls from sandwich panels;

The project for the production of works of the PPR for the installation of light enclosing structures;

Project for the production of PPR works for the installation of internal engineering systems and equipment;

Project for the production of PPR works for the installation of a stair-lift assembly made of precast concrete;

Project for the execution of works for the construction of a swimming pool;

Project for the execution of works for the construction of reservoirs;

The project for the production of works of the PPR for the installation of technological equipment;

Project for the execution of works for the installation of communication equipment;

The project for the execution of works for the construction of construction works for the laying of underground utilities in an open way;

The project for the execution of works for the construction of works for the laying of underground utilities in a closed way;

The project for the production of PPR works for the removal or relocation of underground utilities;

The project for the production of works for the construction of construction works for the laying of above-ground engineering communications;

Project for the execution of works for the construction of works for the laying of internal engineering communications;

PPR work execution project for puncture;

Project for the production of PPR works for punching;

The project for the production of work on the design and construction of internal engineering systems and equipment;

Project for the production of PPR works for finishing work;

Project for the production of PPR works for the installation of doors;

Project for the production of PPR works for the installation of windows;

Project for the production of works for the installation of flooring;

Project for the production of works for the construction of self-leveling floors;

Project for the production of PPR works for the installation of anti-corrosion protection of building structures;

Project for the execution of works for the installation of engineering communications;

The project for the production of works of the PPR for the construction of descent wells and caissons;

Project for the production of works of the PPR arrangement of off-site engineering networks and communications;

Project for the production of works of the PPR for the relocation of engineering networks;

The project for the production of works of the PPR for the improvement of the territory;

Project for the production of works PPRk by cranes;

Project for the production of works of the PPRk for the binding, installation and operation of a tower crane;

Project for the production of works of the PPRk for the installation of a foundation for the installation of a tower crane;

Project for the production of works of the PPRk for the operation of a crawler crane;

Project for the production of works of the PPRk for the operation of a truck crane;

Project for the production of works of the PPRk for the operation of a floating crane.

The project for the production of works or PPR is a section of organizational and technological documentation, which includes instructions for the production of individual construction and installation works. The work plan is also used to plan and control work in progress. PPR is developed on the basis of POS (construction organization project), which contains drawings and diagrams of buildings (structures) being erected.

The project for the production of works determines the sequence of construction, the volume of construction work, the number of work shifts, as well as the timing of implementation and completion for certain types of work. PPR ensures the achievement of planned economic indicators, as well as calculated values for labor productivity and the quality of work performed.

Requirements for the production project

PPR is necessary when organizing work on the construction (demolition) of buildings or structures, both complete and partial. The project for the production of works is also required for the preparatory period of construction, as well as for each type of work separately. The requirements for the composition of sections of the PPR are set out in SP 48.13330.2011 "Organization of construction".
According to SP 48.13330.2011, work execution projects are developed design organizations which have the required qualifications of engineering personnel. Preparation of PPR can be done by themselves construction organizations under the same condition.
According to RD-11-06-2007, PPRs for work using lifting mechanisms are developed by certified industrial safety specialists with relevant work experience.
According to 190-FZ of December 29, 2004 No. legal entities and individual entrepreneurs can carry out the preparation of project documentation, provided that they are members of the SRO and have access to this species works.
According to SP 48.13330.2011, the approval of the project for the production of works is carried out by the chief engineer of the general contractor. Separate sections of the PPR for installation and special work are approved by the chief engineers of subcontracting organizations. After the approval of the WEP, it must be submitted to the construction site in without fail before the start of work.

SNiP 12-03-2001 "Labor safety in construction" (Appendix G) establishes the requirements for the development of a project for the production of work to ensure labor safety at the facility. Without these decisions, construction work is not allowed.

Types of work projects

Based on the type of planned construction work, for their production, the development of appropriate types of PPR is carried out. Projects for the production of works can describe both the full range of construction works and their individual types.

The project for the production of works for facade work - regulates the procedure for carrying out work on the repair and reconstruction of building facades.

Scaffold installation project - contains requirements for the installation and dismantling of scaffolding, the order of delivery of structural elements and the quality of installation work.

PPR for the preparatory construction period - determines the procedure and scope of work that must be performed to create technological conditions for the processes of the main construction period.

PPR for the installation of metal structures - establishes requirements for materials and assemblies of metal structures, as well as safety regulations and the procedure for carrying out loading and unloading and installation work.

The project for the production of works for monolithic works is a necessary regulatory document for the construction of monolithic buildings and structures, usually consists of a group of individual WEPs.

The project for the production of works for roofing works - determines the procedure for installing the roof according to the construction plan, must comply with the standards for working at height.

The composition of a standard project for the production of works

Building master plan.
Explanatory note, which contains solutions for the production of geodetic works, the laying of temporary engineering networks and lighting.
Justifications and measures for the use of mobile forms of work organization.
The need and binding of camps of builders and mobile buildings.
Security measures building materials, structures and equipment.
List of environmental measures.
Measures for labor protection and safety.
Technological maps by types of work.
Schedule of receipt of building materials, structures and equipment at the facility.
The schedule of the movement of workers on the object.
Schedule of movement of construction vehicles.
Technical and economic indicators.

The composition of the project for the production of works in accordance with the requirements of OATI mountains. Moscow

Scheme of the organization of the site for the production of works
General scheme of work
Explanatory note

situational plan, which is carried out on a scale of 1: 2000 with the application of design solutions;
description of the place of work;
decision of the customer to carry out the work;
name of the customer;
initial design data;
description of the type, volume and duration of the work performed;
description of the technological sequence of work;
organizational and technological scheme of work performance;
description of security measures;
a description of the characteristics and type of fencing planned for use in the work area;
actions when crossing the carriageway;
description of security measures, including traffic, when performing work;
drawings of technical solutions to ensure the safety and further operation of underground, surface structures and communications during work;
description of measures to restore the disturbed landscaping;
fire fighting measures;
security environment and disposal of construction waste;
noise protection;

The composition of the project for the production of works in accordance with the internal standards of PPR EXPERT LLC

Stroygenplan.
Scheme of organization of work.
Technological sequence of work production.
Calendar chart.
Workforce demand schedule.
Schedule of demand for basic construction machines and mechanisms.
Technological maps.
Explanatory note.

The explanatory note contains:

application area;
brief description of the construction object;
organization and technology of work production;
instructions for the production of work (technological measures and regulations) for each type of work performed at the construction site, including in winter;
instructions on the methods of implementation of instrumental control over the production of works and the quality of construction;
list of used mechanisms and equipment;
labor protection and safety measures;
activities for fire safety;
environmental protection measures;
requirements for safety and labor protection.

Depending on the type of work, the composition of the PPR may vary.

Preparation of a project for the production of works

The execution of projects for the production of works is carried out in accordance with the terms of reference.

The project for the production of works has the following structure:

Cover with the name of the construction site and the name of the contractor.
Title page.
Certificate of certification of developers of the PPR.
The content of the PPR.
Explanatory note.
Drawings developed in accordance with established building codes and regulations.

Text and graphic materials of the PPR are drawn up on sheets standard formats A0-A4. GOST 21.1101-2013 establishes the position of frames and stamps for each of the formats. For an explanatory note, you must use the requirements from GOST 2.105-95 " General requirements to text documents.

Coordination and approval of the project for the production of works

Coordination of the project for the production of works is carried out:

with the chief architect or head of the construction department in local governments;
in case of justified deviation from fire safety standards, the approval of the PPR at the local Ministry of Emergency Situations is required;
if the project involves the performance of works with the help of tower cranes, then the WEP is coordinated with the company - the owner of the cranes, or with the organization that installs them at the facility.

PPR for subcontracting works is coordinated with the company of the general contractor.

The approval of the project for the production of works is carried out by the chief engineer or technical director of the organization of the general contractor.

When reconstructing an existing building or structure on the territory of the enterprise, the project for the production of works must be agreed with the director of the enterprise and the organization that ordered the work.

PPR for the installation or dismantling of equipment must be agreed in the following instances:

coordinating the schedule for the transfer of equipment with the management of the enterprise;
if the load on the equipment exceeds the passport values, then it is necessary to coordinate the technological schemes of installation or dismantling with representatives of the manufacturer;
if building structures are used for installation / dismantling, then it is necessary to agree on technological schemes in the design and installation organizations;
forced deviations from specifications for installation (manufacturer's plant) should be agreed technological schemes with the management of the enterprise and the equipment manufacturer.

Regulatory documents and SNIPs

The project for the production of works is the main regulatory document for the construction site where the work is performed. It must take into account all the requirements and norms approved by the legislation of the Russian Federation. Change of organizational and technological solutions in the course of work is not allowed. If necessary, they are made only after agreement with the organization-developer of the PPR.

List of the main regulatory documents, according to which projects for the production of works are being developed:

State standards SPDS and ESKD.
Urban planning code Russian Federation- No. 190-FZ of December 29, 2004
Federal Law "On Technical Regulation" No. 184-FZ dated December 27, 2002
SP 48.13330.2011 "Organization of construction".
SP 12-136-2002 "Solutions on labor protection and industrial safety in projects for the organization of construction and projects for the production of works."
SNiP 12-03-2001 “Labor safety in construction. Part 1. General requirements.
RD-11-06-2007 "Methodological recommendations on the procedure for developing projects for the production of work by hoisting machines and flow charts for loading and unloading operations."
MDS 81-33.2004 "Guidelines for determining the amount of overhead costs in construction."
MDS 12-29.2006 "Methodological recommendations for the development and execution of a technological map."
MDS 12-46.2008 "Methodological recommendations for the development and execution of a construction organization project, a project for the organization of demolition (dismantling), a project for the production of works."

In addition to the above regulatory documents, when developing a WEP, other documentation can be used that regulates the implementation specific types construction work.

Examples of work projects

This section presents examples of projects for the production of works on already erected construction sites. All documentation has been successfully coordinated and approved, and all design solutions have already been implemented in real projects.

Project for the production of works on the installation of translucent structures for the Multifunctional Swimming Center. The work was carried out using a truck crane KS 55713-1 V.

The project for the production of works for the dismantling of existing structures of the transition, the installation of monolithic structures of the transition and backfilling of the sinuses from the mark "-10" to the mark "0".

All documents presented in the catalog are not their official publication and are intended for informational purposes only. Electronic copies of these documents can be distributed without any restrictions. You can post information from this site on any other site.

RUSSIAN JOINT STOCK COMPANY ENERGY
AND ELECTRIFICATION "UES OF RUSSIA"

METHODOLOGICAL INSTRUCTIONS

REPAIR PROJECT
POWER EQUIPMENT
POWER PLANTS
REQUIREMENTS FOR COMPOSITION, CONTENT
AND DESIGN

SO 34.20.608-2003
(RD 153-34.0-20.608-2003)

Moscow
2004

DevelopedOpen Joint Stock Company "Central Design Bureau Energoremont"

PerformersYu.V. Trofimov, Yu.P. Kosinov, V.M. carliner

AgreedRAO "UES of Russia"

Department of Electric Power Plants

Head A.A. Wagner 25.12.2002

Department of technical re-equipment

and improvement of repair

Head A.A. Romanov25.12.2002

Department of General Inspection for

operation of power plants and networks

Head I.Sh. Zagretdinov25.12.2002

APPROVEDRAO "UES of Russia"

Deputy Chairman of the Board

V.P. Voronin 01/22/2003

Amendments were made in connection with the entry into force from 01.01.2004 of the "Rules of the organization Maintenance and repair of equipment, buildings and structures of power plants and networks” SO 34.04.181-2003.

Introduction date 2003-03-01

These Guidelines establish general requirements for the development, composition, content and execution of a project for the production of works (PPR) for the repair of power equipment of power plants.

Guidelines are recommended for use joint-stock companies energy and electrification, energy and repair enterprises, as well as all enterprises (organizations) involved in the development of WEP.

1. GENERAL PROVISIONS

1.1 WEP consists of a set of technical and organizational and administrative documents necessary for the preparation and production of major or medium repairs, modernization or technical re-equipment (hereinafter referred to as repair) of equipment of power enterprises, in conditions of safe performance of work.

1.2 PPR is developed for the repair of the main and auxiliary equipment of power plants (boiler, turbine, generator, transformer, diesel) and equipment switchgears produced at the location in the conditions of the existing layout at power plants, boiler houses, substations, outdoor switchgear (energy enterprises) in the presence of factors that require ensuring the safe performance of work.

1.3 The main production factors in aggregate or separately, which determine the need for the development of WEP, are:

The need to place components of equipment, inventory devices and organize temporary repair jobs outside the maintenance sites of the installation being repaired and to place repair sites at service marks for equipment in operation or other free sites that are not intended according to the design documentation of the power enterprise for use during repairs;

The need to move in the process of repair of the components of the repaired equipment and other bulky and heavy goods by means of cranes along the routes passing over the operated equipment of the power enterprise;

The need to use mobile cranes for the repair of transformers, high-voltage switches in the conditions of existing switchgear;

The need for special design and engineering developments for the construction of non-inventory scaffolding, the installation of inventory scaffolding,temporary fixing of structures, special lifting devices, etc. to ensure safe work performance.

1.4 The initial documents for the development of WEP are:

Annual plan for the repair of equipment of power units and power plants with an enlarged scope of work according to SO 34.04.181 (Appendix 8);

Specifications for the repair of power equipment;

Design documentation for power equipment to be repaired;

Project documentation of the power enterprise: plans and sections of the main building (assembly drawings), documents included in the section "Organization and mechanization of repairs" of the technical (technical) project.

1.5 When developing PPR documents, the requirements of sectoral and intersectoral safety and labor protection rules should be taken into account, including:

SO 34.03.201 (RD 34.03.201);

SO 153-34.03.204 (RD 34.03.204);

POT RM-012-2000;

SO 153-34.03.150.

1.6 The list of regulatory documents referenced in the Guidelines is given in the Appendix.

2 COMPOSITION OF THE SET OF PPR DOCUMENTS AND REQUIREMENTS FOR THEM

2.1 Composition of the set of PPR documents

2.1.1 The set of WEP documents includes:

a) a list of planned repairs;

b) network repair schedule;

c) a plan for the placement of components of equipment and jobs in the process of repair;

d) a program for bringing the power plant into repair;

e) a program for the acceptance of a power plant from repair;

f) a set of technological documents for repair;

g) project documentation for the construction of non-inventory scaffolding and scaffolding, fixing special lifting devices, etc.;

h) design documentation for the installation of inventory scaffolding;

i) design documentation for special lifting devices;

j) design documentation for special technological equipment;

k) an explanatory note, including the obligatory section "Safety requirements when performing repair work».

2.1.2 Mandatory for inclusion in the PPR are the documents listed in, listing a, b, d, e, f, k.

2.1.3 To ensure the safe conduct of repair work, the use of special scaffolding, scaffolding, special technological equipment and lifting devices during repair, as well as to ensure the movement of goods, other documents listed in the PPR are developed as part of the PPR.

2.1.4 In the absence of technological documentation and the impossibility of its development by the start date of the repair, it is allowed to include in the PPR other documents regulating the repair technology - repair manuals, guidelines, general-purpose technological instructions developed by specialized organizations.

2.1.5 If it is necessary to perform urgent repair work (unscheduled repairs, work identified during equipment fault detection) and it is impossible to develop a WEP before the start of work, it is allowed to perform work according to standard technological documentation or other documents containing safety requirements.

2.1.6 The developed WEP can be used as a model for subsequent repairs and needs to be revised with significant changes in the repair technology.

2.2 Requirements for PPR documents

2.2.1 List of planned repairs compiled in accordance with the requirements of SO 34.04.181 (2.7.4, 2.7.5 and Appendix 12).

2.2.2 network diagram repair is an organizational and administrative document containing a graphic description of the process of repairing an installation (component or system) indicating the sequence, duration and timing of work, work shifts, professional and number of repair personnel.

The network repair schedule is developed in accordance with the "Guidelines for the development and application of a network planning and management system for the repair of power plant equipment."

2.2.3 Plan of placement of component parts of equipment and workplaces is developed to ensure the safe production of repair work due to the need to:

a) placement of component parts of the equipment and organization of temporary jobs outside the maintenance sites of the equipment being taken out for repair and outside the provided sites near the equipment in operation or on free sites, if the design documentation of the power plant does not provide for the placement of equipment on them during repairs;

b) movement in the course of work of component parts of equipment and other large-sized and heavy structures by means of cranes;

c) the use of mobile cranes for the repair of transformers, high-voltage circuit breakers and other electrical equipment in the conditions of existing switchgear.

Plans for the placement of components of equipment and jobs are developed on the basis of the design documentation of the power plant.

The routes for moving large and heavy components of equipment and structures, as well as the installation sites of mobile cranes and their coverage area are indicated on the plans.

When developing plans, it is necessary to take into account the safety requirements in accordance with GOST 12.3.002, GOST 12.3.009 and GOST 12.3.020.

2.2.4 The program of bringing the power plant into repair is developed in accordance with the requirements of SO 34.04.181 (2.8.4 and 2.8.5).

2.2.5 The program for the acceptance of a power plant from repair is developed in accordance with the requirements of SO 34.04.181 (2.9.3).

2.2.6 Set of technological documents for repair is intended for the description of technological processes of repair. Its composition, content and implementation rules are determined by the state standards ESTD and OST 34-38-445.

2.2.7 Design documentation for the construction of non-inventory scaffolding and scaffolding, fixing special lifting devices, etc. includes a set of documents that determine the design of non-inventory scaffolding and scaffolding and contain technical solutions for their installation and fixing, as well as for fixing special lifting devices.

If the fixing of special lifting devices is provided directly on the repaired equipment or on the supporting structures of buildings and structures of the power plant, then the corresponding project documentation must be agreed and approved in the prescribed manner.

SNiP III-4, GOST 24258, GOST 26887, GOST 27321, GOST 28012, SO 34.03.201 (RD 34.03.201).

2.2.8 Design documentation for the installation of inventory scaffolding includes a set of documents containing technical solutions for the installation and fixing of inventory scaffolding.

When developing documentation, it is necessary to take into account the requirements of the regulatory documents listed in.

2.2.9 Design documentation for special lifting devices includes a set of documents according to which special (non-inventory) lifting devices used in the process of equipment repair should be manufactured.

When developing documentation, it is necessary to take into account the requirements of GOST 12.2.003, GOST 12.3.009 and PB 10-382-00.

2.2.10 Design documentation for special technological equipment includes a set of design documents, according to which special tooling and fixtures necessary to ensure the repair process must be manufactured.

When developing documentation, it is necessary to take into account the requirements of GOST 12.2.003.

2.2.11 Explanatory note contains short description PPR documents, technical characteristics of the means of repair technological equipment developed and intended for use (scaffolding, scaffolding, lifting devices, repair sites), safety requirements when performing repair work, requirements for the organization of repair and performance of work.

In the explanatory note, if necessary, rigging schemes for the movement of goods, the selection and calculation of its elements are given; a list of heavy loads with an indication of the masses and schemes for their slinging; list of means of individual and collective protection of personnel, etc.

The explanatory note in the general case should consist of the following sections:

Introduction;

Purpose and scope of the PPR;

PPR documents;

Technical characteristics of funds technological equipment;

Safety requirements when performing repair work;

Requirements for the organization of work.

Depending on the specifics of the PPR, individual sections of the explanatory note (except for the section "Safety requirements when performing repair work") may be combined or excluded, as well as introducing new sections.

3 PROCEDURE FOR THE DEVELOPMENT, AGREEMENT AND APPROVAL OF WEP

3.1 Responsible for the development of WEP is the energy company, which can independently develop its full scope, engage repair companies and (or) specialized organizations on a contractual basis to carry out the development separate documents PPR.

In this case, the energy company, as a rule, must develop the following documents PPR:

List of planned repair works;

The program for bringing the power plant into repair;

The program for the acceptance of a power plant from repair.

3.2 The timing of the development of WEP and the performers should be indicated in the long-term and annual plans for the preparation for repair, drawn up in accordance with SO 34.04.181.

3.3 PPR documents developed by the power company must be agreed with the repair company within the scope of repairs accepted for execution and approved by the power company.

3.4 PPR documents developed by a repair company or a specialized organization are subject to agreement with the power company and are approved by the developer.

3.5 A complete set of PPR is agreed with the repair companies involved in the repair of the installation, and is approved by the chief engineer of the power company.

3.6 The procedure for coordination and the list of administrative positions of persons involved in the coordination and approval of individual PPR documents should be reflected in the administrative document of the power company, drawn up with the participation of the repair company.

4 REQUIREMENTS FOR REPAIR DOCUMENTS

4.1 General requirements

4.1.1 PPR is drawn up with a title page (TL) and a list of project documents (VDP).

TL and VDP have a common numbering of sheets, with TL being the first sheet, and the title page of the VDP being the second sheet. Other PPR documents have their own sheet numbering within each document. When compiling PPR documents in folders or albums, sequential numbering of all sheets should be performed, placing their numbers in the lower right part of each sheet.

4.2 Title page

4.2.1 TL is compiled according to GOST 3.1105 form 2 and in accordance with the application of this RD.

4.2.2 The TL should indicate:

In field 1 - the name of the power system, which includes the power company;

On field 2 - on the left side - the coordinating signature of the chief engineer of the repair company that repairs the equipment for which the WEP has been developed. In the right part of the field - the approving signature of the chief engineer of the power enterprise;

On field 3 - the inscription - PROJECT OF PRODUCTION OF WORKS;

On field 4 - on the left side - the signature of the head of the workshop of the repair enterprise. In the right part of the field - the signature of the head of the workshop of the energy enterprise, to which the repaired equipment belongs.

4.2.3 Columns of blocks of the main inscription of the TL should be filled in in accordance with the table.

4.2.4 An example of registration of a TL is given in the Appendix.

Table 1 - Filling in the columns of the main inscription.

Column number
	Short title enterprises (organizations) of the WEP developer
	Designation of equipment according to the main design document. It is allowed not to fill in the column
3, 4, 5	Columns are not filled
6, 7	Name of equipment according to the main design document
14 - 18, 20 - 22	Columns are not filled
	Name of the power company
24, 25	PPR designation. The designation structure is given in the appendix
	Total number of sheets (counting only TL and VDP sheets)
	Sheet serial number
	Symbol type of document - PPR
	Type of repair - medium or capital

4.3 List of PPR documents

4.3.1 VDP is intended to indicate the full composition of the PPR documents.

4.3.2 VDP is developed on forms 5 and 5a according to GOST 3.1122 and in accordance with applications and of this RD (title page and subsequent pages).

4.3.3 The columns of the blocks of the main inscription of the VDP should be filled in as follows:

Columns 1, 2, 5, 6, 7, 16 - 18, 20 - 27, 29 - in accordance with the table;

In columns 3, 4, the designation of the VDP is indicated. Designation structure by application;

Columns 12 indicate the nature of the work performed by the signatories of the VRF, i.e. “Developed”, “Checked”, “Agreed”, “Approved”, “Norm control”, etc.

Columns 13, 14 and 15 indicate, respectively, the names of the persons signing the VDP, their signatures and the date of signature;

Column 28 indicates the designation of the type of document - VDP.

4.3.4 PPR documents are brought to the VDP in the sequence indicated in.

It is allowed, after listing the documents, to indicate the production instructions for labor protection necessary for the safe performance of work, as well as other documents in accordance with.

4.3.5 An example of the design of the VDP is given in the appendix.

4.4 Schedule of planned repairs

4.4.1 A list of planned repair work is drawn up in the form given in SO 34.04.181 (Appendix 12).

4.5 Network repair schedule, layout plan for component parts of equipment and jobs, project and design documentation

4.5.1 Documents cited in listing b, c, g, h, i, k, are developed on formats according to GOST 2.301.

4.5.2 Forms, sizes and procedure for filling in the main inscriptions of documents are accepted according to GOST 2.104.

4.6 The program for the withdrawal of the power plant for repair, the program for the acceptance of the power plant from repair, explanatory note

4.6.1 Documents are drawn up in accordance with GOST 2.106 (sections 10 and 11).

4.7 Set of technological documents

4.7.1 A set of technological documents is developed and executed in accordance with state standards ESTD.

Appendix BUT

(reference)

LIST OF REGULATORY DOCUMENTS TO WHICH THERE ARE REFERENCES

Designation ND (former designation ND)	Name of ND
SO 34.04.181-2003	Rules for the organization of maintenance and repair of equipment, buildings and structures of power plants and networks
SO 34.03.201-97 (RD 34.03.201-97)	Safety regulations for the operation of thermal mechanical equipment of power plants and heating networks
SO 153-34.03.204 (RD 34.03.204)	Safety rules when working with tools and devices
POT RM-012-2000	Intersectoral rules on labor protection when working at height
SO 153-34.03.150-2003	Intersectoral rules on labor protection (safety rules) for the operation of electrical installations
	Guidelines for the development and application of a network planning and management system for the repair of power plant equipment
GOST 12.3.002-75	SSBT. Manufacturing processes. General safety requirements
GOST 12.3.009-76	SSBT. Loading and unloading works. General safety requirements
GOST 12.3.020-80	SSBT. The processes of movement of goods in enterprises. General safety requirements

It is created for the selection of an effective scheme of construction and installation processes, which helps to improve the nature of work. The plan is the key act in building an organization and technical organization works and performs the following tasks:

regulates the system of labor production for each individual object in accordance with scientific and technical instructions, conditions for the protection of work, environmental protection and the level of labor;
determines the quality of the technical equipment of the construction site;
guarantees the prediction of the build process, the prediction of probabilities, and determines the appropriate build time.

Who should develop the PPR?

The project for the production of works is developed by a special company in accordance with an agreement with a leading contracting company. Thus, the plan is able to create on its own a construction company engaged in construction and installation activities at the facility, if its staff includes a highly qualified designer with the skill of creating a PPR.

The project for the production of works is created on the basis of the construction organization project (POS) and introduces specifics into the POS regulations for individually taken objects in the construction area. This leads to the fact that the PPR cannot but coincide with the construction organization plan. It turns out that the POS includes all objects of construction on the construction site, and the PPR is done on any object of this construction site and any type of work separately.

PPR cost

The cost of developing a PPR, first of all, directly depends on the immediate task of the PPR. The price can vary from fifteen to forty thousand rubles. This is due to the fact that the development of a PPR must have a specific goal and a specific task, so that the designer can complete all the calculations within the established time frame for the development of the PPR.

The development of a project for the production of works is highly dependent on the provided initial data and the skill of the specialist performing the PPR. The better and more meaningful the information provided by the company, the easier it will be for the master to do his job, since the calculation of probabilities will not take a lot of time.

GENERAL INFORMATION ABOUT WORK PROJECTS

1. Main regulatory and technical documents

Prescribes the mandatory development of a project for the production of works, first of all, a set of rules:

"5.7.2. Organizational and technological documentation includes a project for the production of works, as well as other documents that contain decisions on the organization of construction production and the technology of construction and installation works, drawn up, agreed, approved and registered in accordance with the rules in force in organizations developing, approving and coordinating these documents",

As well as:

"5.7.4. The project for the production of works in full must be developed:

during any construction in the urban area;

during any construction on the territory of an operating enterprise;

during construction in difficult natural and geological conditions, as well as technically especially complex objects - at the request of the authority issuing a permit for construction or for the performance of construction, installation and special works.

In other cases, the PPR is developed by decision of the person carrying out the construction in an incomplete volume.

Building codes and regulations also establish requirements for the development of PPR:

"4.18. Organizations developing and approving construction organization projects (POS), work production projects (PPR) must include in them decisions on labor safety, in composition and content that meet the requirements set forth in Appendix G.

Implementation of works without POS and PPR containing these solutions is not allowed.

PPR is a regulatory document for a specific construction site, it takes into account all the mandatory requirements of the legislation for the performance of work. Deviations from design decisions without the consent of the developer of the WEP are strictly not allowed.

List of the main regulatory and technical documentation:

"Projects for the production of works and flow charts for construction and installation and loading and unloading operations using hoisting machines are developed by specialists with experience in construction, trained and certified in the field of industrial safety of hazardous production facilities in the manner established by the Service" (Federal Service for environmental, technological and nuclear supervision)

With regard to SRO permits.

"3.2. Guiding and reference materials for taking into account the requirements, as well as the development of solutions for labor protection and industrial safety in the PIC and PPR are:

requirements of regulatory legal and regulatory - technical acts containing state requirements for labor protection and industrial safety;

standard solutions for labor safety, reference manuals and catalogs of technological equipment and protective equipment for workers;

instructions of factories - manufacturers of machines, equipment, equipment used in the process of work;

previously developed documentation on the organization of construction and production of works"

3.6 Explanatory note

An explanatory note is drawn up for the construction master plan. It should contain refined calculations and justifications for the need for construction in a temporary construction sector based on natural (physical) volumes of work determined according to the working documentation (working draft), as well as specific technical solutions for the selection of construction machines for mechanized installations, temporary buildings, structures, etc. When choosing one or another device, the specific capabilities of the construction organization should be taken into account.

"6.11. The explanatory note in the general case should contain:

description and justification of the decisions adopted in the project;

calculations of the need for electricity, water, steam, oxygen, compressed air, working drawings of the device for temporary lighting of the construction site and workplaces, supplying networks to the facility from power sources;

a list of mobile (inventory) buildings and structures with the calculation of their needs;

technical and economic indicators of the project for the production of works "

"6.13. In the project for the production of works, as a rule, the following technical and economic indicators are given: labor intensity, duration and cost of construction and installation works or demolition (dismantling) works. For a number of works, specific indicators can be given, for example, per 1 m, 1 m², 1 m³, etc."

In addition, it describes: measures to ensure the safety of materials, products, structures and equipment at the construction site.