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2 CURRICULUM for training workers in the profession: “Mechanic for the repair of heating network equipment” (code 18535)

3 Annotation This curriculum and program was developed by PEI DPO "Tula UTs" Energetik "The curriculum is designed to train workers on the program: "Mechanic for the repair of heating network equipment" from 2-3 grades. The program contains a qualification profile, an educational and thematic plan and a program of industrial and theoretical training, special and general technical subjects. The curriculum is a document that defines the content of training in the relevant subjects and is developed taking into account the objectives vocational training. These tasks include: training for the national economy comprehensively developed, technically educated workers who are proficient in professional skill meeting the requirements of modern production, social and scientific and technological progress and development prospects. The qualification characteristic is compiled in accordance with the Unified Tariff and Qualification Reference Book of Works and Professions of Electricity Workers for the profession "Mechanic for the Repair of Heating Network Equipment" and contains requirements for the basic knowledge, skills and abilities that workers of the specified profession and qualifications must have. The curriculum and training program for workers in the profession "Mechanic for the repair of heating network equipment" was developed taking into account the knowledge and professional skills of students. The duration of training is: 1) preparation of new training hours; 2) retraining (second profession) 480 hours of study. The master of industrial training must train workers in the effective organization of work at each specific site, in the use of the achievements of scientific and technological progress in a given workplace, considering in detail with them ways to increase labor productivity and measures for the strictest economy of materials in a given production, in a given industry. In the process of training, it is necessary to pay special attention to the solid assimilation by students of all safety rules and to their strict implementation in practical work. By the end of the training, each worker should be able to perform the work provided for by the qualification characteristic, in accordance with the technical conditions and standards established by the enterprise. Qualifying trial work is carried out at the expense of the time allotted for industrial training. The training ends with the passing of qualification exams in the commission of the training plant.

4 QUALIFICATION CHARACTERISTICS "Mechanic for the repair of heating network equipment." Qualification and grade. Characteristics of works. Locksmith processing of parts according to qualifications (5-7 accuracy classes). Cleaning of mud collectors and settling tanks, removal of water from chambers. The device of a protection of ditches, temporary bridges. Layout and arrangement of bases for rolling. Delivery to workplace, preparation for work and cleaning of metalwork tools, inventory, fixtures and materials. Collaboration with an electric and gas welder on sites, in wells, collectors. Dismantling, repair and assembly of heating network equipment, with pipe diameters up to 300 mm, revision and repair of flange fittings using simple metalwork and measuring tools and devices, drilling of underground utilities at the intersection with heating networks, installation of sand or crushed stone packing under asphalt during the repair of a heating main , performing simple lifting work when moving components and parts of equipment under the guidance of a more highly qualified locksmith. Must know: the principle of operation, location and purpose of the repaired equipment and its components; metalworking techniques, purpose and rules for the use of simple metalworking and measuring tools and fixtures; rules of work in the conditions of intersection of routes of heating networks with communications (fecal, gas, water, cable); protective and safety equipment when working with manual, pneumatic and electrified tools; elementary information on materials science, the sequence and rules for disassembling and assembling valves and flange connections of pipelines; methods of laying, fastening pipelines in channels, trenches and tunnels and rules for observing slopes; simple rigging techniques; device and rules for using simple rigging means; rules for slinging loads of small mass; elementary information on metallurgy. Examples of work 1. Threaded and flanged shut-off valves - disassembly, sealing, cleaning and painting. 2. Bolts - cutting and threading, assembling a bolted connection. 3. Fastening parts - cleaning from mastic and scale, threading, cutting and filing within free sizes, cutting at different angles, drilling holes. 4. Plugs on pipelines - removal of bolts, wringing out flanges and cleaning of old gaskets. 5. Fastening of pipelines - inspection and cleaning, checking for integrity. 6. Stuffing box compensators - disassembly. 7. Insulating mats made of glass wool and glassine - production. 8. Gaskets of a simple configuration made of asbestos, rubber, cardboard, paronite - marking, cutting according to marking. 9. Thermal expansion benchmarks - replacement. 10. Pipes with a diameter of up to 50 mm are bent according to a template manually or on a machine.

5 PROGRAM OF THEORETICAL TRAINING Topic 1. Technical drawing The concept of projection drawing. GOST for drawing facilities. ESKD and ESTD systems. Methods of graphic images. The method of rectangular projections, as the main method used in engineering when drawing up drawings. The location of the projections on the drawings. The image of details in two and three projections. New standards for drawings in mechanical engineering. Designations of deviations from the rules for the arrangement of views. Name, projection planes. Axes of projections. A brief introduction to the methods of visual representation, the concept of perspectives and axonometric images. Detail drawings. General requirements to working drawings of parts, subdivision of drawings into detailed and assembly drawings. How to make changes to a drawing. Captions on drawings. Angle stamp. Drawing scale. Drawing lines: control, axial and center, dimensional remote. Dimensions in the drawings: overall and individual elements of parts. Symbols for threads, springs, gears, surface roughness parameters of parts. Designation of developed surfaces, tolerances and landings, cuts and sections, breaks and breaks. Hatching in cuts and sections. Additional inscriptions and technical instructions on the drawings. Exercises in reading working drawings of parts of medium complexity. Assembly drawings. Contents of the assembly drawing. Specification. The arrangement of views on assembly drawings. Dimensions on assembly drawings. Sections and sections on assembly drawings. Views along the arrow and their location. Reflection in assembly drawings of technical conditions. Analysis of assembly drawings constituent parts or mechanisms in general. Topic 2. Tolerances and technical measurements. General information about a unified system of tolerances and landings (ESDP) for smooth joints. Tolerance, standardization of tolerances for qualifications (degrees of accuracy). Rows of basic deviations of tolerances relative to the nominal size (zero line). Tolerance field. Landings in the hole system, - in the shaft system. General information about the system of tolerances and fits for rolling bearings. Surface cleanliness classes. Devices and tools for technical measurements. Calipers: calipers, depth gauges, gage gauges. The device and purpose of calipers. Standard vernier precisions. The principle of construction of the vernier and its purpose. Micrometric tools: micrometers are smooth, and micrometers with inserts (threaded), micrometric inside gauges. Purpose and arrangement of micrometric instruments. Determination of the division value on the cone of the drum. Limits of measurement. Permissible errors. How to use a micrometric instrument. Indicator devices: dial indicator, multi-turn indicator, indicator depth gauge, indicator inside gauge, indicator bracket; their device, purpose, application. Characteristics of devices: division value, scale limits, device limits, permissible error. How to use indicator devices. Lever, lever-toothed and spring devices: micrometer, measuring lever-toothed head, measuring spring sister-in-law, lever micrometer and bracket: their purpose, device and application. How to use the devices. Instruments for measuring straightness, flatness. Roughness, angles and gear teeth; straightedges, plates, flat glass plates, levels, angular measures (tiles), squares, goniometers, vernier and optical goniometers, optical detailed heads, sine rulers, probe instruments, thread gauges. The main characteristics and methods of using the devices. Exercises in measurements and the choice of measuring instruments.

6 Topic 3. Materials Science General information about metals, alloys and their properties, Importance of metals in the national economy. Metals and alloys. Division of ferrous and non-ferrous metals. Physical Properties metals: density, thermal conductivity, electrical conductivity, fusibility. Mechanical properties of metals: strength, hardness, elasticity, viscosity, fluidity. Technological properties of metals: ductility, weldability, machinability. metal hardness. Determination of hardness according to Brinell and Rockwell. hardness numbers. Ferrous metals - cast iron and steel. Cast irons: definition, composition, properties, preparation and use of black, white, chilled, malleable, ferritic and malleable pearlitic cast iron. The use of white cast iron for the manufacture of parts that must have high hardness and wear resistance. Steels: their production and classification by chemical composition carbon and alloyed. Carbon content in steels. Separation of steels into structural or ornamental steels, carbon steels or low-alloy steels with a carbon content of up to 0.5-0.1 percent. Carbon steels of ordinary quality and high quality. The designation of this group of steels: A-12, A-30, etc. Tool steels for tool making: simple carbon steels, alloyed and high speed steels. Steel marking. Determination of the chemical composition of steels by marking. Designation of alloying elements. Quality marking carbon steel. Steel range. Determination of the content of carbon and other components in steels by the nature of the spark. Thermal and thermomechanical treatment of steel and cast iron. Heat treatment of steels. Annealing, normalization, hardening, tempering. Determination of the heating temperature of the metal by the colors of incandescence and tint colors. Improving the hardening of the product. Heat treatment of cast iron. Types of heat treatment of steel and the purpose of its application. Cementation. Replacement of carburizing by hardening with high frequency current. Nitriding. Temperature and depth of steel nitriding. Liquid cyanidation. The essence of the process. Which steels are expedient for cyanidation. Non-ferrous metals and alloys. Non-ferrous metals: copper, aluminum, tin, lead, zinc, antimony, nickel, chromium, tungsten, their properties. Basic alloys of non-ferrous metals. Brass with different content of zinc, tin, lead, manganese, etc. Brass marking: pressure-treated brass and foundry brass. Manufactured parts. Bronzes. Tin-free and tin-free bronzes. Marking them. Bronze marking and approximate purpose. aluminum alloys. Properties of pure aluminum, aluminum alloys used with silicon, copper, magnesium and zinc. Castable and wrought aluminum alloys. The grades of these alloys are an approximate purpose. Babbits as anti-friction alloys. The composition of babbits, marking, chemical composition and approximate purpose. Metal-ceramic and mineral-ceramic hard alloys, hard alloys used for cutting tools. The composition of hard alloys. Benefits of Carbide Grades for Productivity in Metal Machining. Two main groups of hard alloys: tungsten-titanium-cobalt alloys (TK), designed for the processing of steels, and tungsten-cobalt alloys (VC), used for the processing of all other materials. Metal-ceramic hard alloys, their marking, Rockwell hardness, properties and their approximate purpose. The main types of materials used in the repair of pipelines and equipment of heating networks. Plastic masses are metal substitutes. The use of plastics. Gasket materials, their application and properties. Asbestos (mountain flax). Asbestos cord. Asbestos paper and cardboard. Asbotekstolit. asphalt mass. Bakelite. Balinitis. Deltawood, varnished fabrics. metal-ceramic materials. Mikanite collector folded, molding, flexible and heat-resistant.

7 Paronite UV. Presspan. Glass organic. Textolite. Ebonite. Rubber. Cleaning materials. Putties gluing and sealing. Composition of putties and their application. Putties: water-resistant, container for sealing cracks in cooling jackets. Phenoplasts, vinyl plastics, fiberglass, fluoroplastics and others polymer materials for anticorrosive thermal and waterproofing coatings. Flat belts, textile belts, conveyor belts, sleeves, hoses, etc. Lubricants and their purpose. Classification of lubricants and lubrication systems of various units. Requirements that lubricants must meet. Indicators characterizing the properties of lubricating oils: viscosity, oxidizability, corrosive properties, ash content, flash point, pour point, presence (absence) of mechanical impurities and water. Greases, their production. Requirements for the quality of greases. Indicators: dropping points, chemical stability, ash content! mechanical impurities, tensile strength. The main types of greases. Greases are fatty and synthetic. Constantins, their production and use (fatty and synthetic). insulating oils. Types of lubricants for various units of equipment and their consumption rates. Stuffing materials. Appointment of stuffing materials. Classification and types of stuffing materials and their scope. Gasket materials, their purpose and scope of their application. Heat-insulating and lining materials. Appointment of thermal insulation. Types, heat-insulating materials and their scope in the construction of heat pipelines of heating networks. Topic 4. Information from technical mechanics and hydraulics The concept of force. Gravity. body density. Weight. Mass units. Specific and volumetric weight. The magnitude, direction and point of application of the force. Graphic image, forces. Addition and expansion of forces directed along one straight line and at an angle. Resultant and balancing forces. Parallelogram. Parallel forces, their addition and expansion. Center of gravity, balance of bodies: stable, unstable. Job. Job definition. Power. Units. Energy. Types of energy. The transformation of energy from one type to another. Motion. Types of movement. Path, time, speed, acceleration. The concept of energy. The concept of mass. Linear and angular speeds, acceleration in rectilinear motion. Free fall, the relationship between force, mass and acceleration. Rotational movement. Rotation speeds. Peripheral and angular speed. Friction. Types of friction. Friction coefficient. Friction is useful and harmful. The concept of fluid friction. Influence and work of useful and harmful resistances in technology. Coefficient useful action cars. ways to increase. Types of gears: belt, valuable, gear, worm. Gear ratio. The procedure for calculating the number of revolutions in gears. The device and purpose of axes and shafts. Pulleys, plain bearings: their purpose and device. Ball, roller and needle bearings. Purpose and material of bearing shells. Fundamentals of strength of materials. Types of deformations. Elastic force. normal stresses. The concept of deformations of bodies in tension, compression, shear, transverse and longitudinal bending, torsion. Elasticity limit, tensile strength. Margin of safety. Dangerous section. Permissible stresses and flexural strength margins for different materials. Clutches, brakes, connections, simple machines. Couplings are rigid and elastic. Couplings: fist and friction clutches. Purpose and principle of their action. Blind joints: welding and riveting. Connections are detachable wedge, keyed, slotted, bolted. Bolts, nuts, dowels, pins, studs, cotter pins. Means against self-unscrewing of nuts. Control pins. The concept of leverage. 1st and 2nd row levers. Blocks. Movable and immovable. Gate. Capstan. Winch: manual and driven. Classification, device, purpose. Inclined plane, wedge, screw, screw jack. Tali, chain hoists, multiplicity of a chain hoist.

8 Fundamentals of hydraulics. Liquid and its properties. Fluidity and incompressibility of a liquid. Equilibrium and fluid motion. Liquid pressure. Atmospheric pressure, gauge (gauge), absolute. Static and dynamic pressure. Pressure units. Transmission of fluid pressure. Hydrostatics. Basic equation of hydrostatics. Pascal's law. Internal friction in a liquid. Resistance under pressure of a body in a liquid. Fluid flow. Vacuum. Determination of the vacuum value. Vacuum units. The principle of the process of suction of water in the suction pipe of the pump. Hydrodynamics. Steady and unsteady fluid motion. Average flow rate. Dynamic flow head. Fluid consumption. The relationship between the flow rate of a liquid, the velocity, and the area of ​​the pipeline through which the liquid flows. Local resistance of pipelines and fittings. The concept of hydraulic shock in thermal networks. Testing pipelines of new networks. Topic 5. Electrical engineering Tasks of electrical engineering as an independent science. Brief information about historical development electrical engineering. The role of Russian and Soviet scientists and engineers in the development of electrical engineering. The physical meaning of the electromotive force EMF. Definition of EMF, its units. Voltage. Resistance of an electric circuit, sources of electric current of consumers. Unit of measurement. Standard unit of measure. Resistivity. The dependence of resistance on the material, cross section, length and temperature of the conductor. Temperature coefficient of resistance. Adjustable resistance rheostats. Conductivity. Relationship between EMF, resistance and current in an electrical circuit. Ohm's law. Current strength and its units of measurement. current density. Ohm's law of a closed electrical circuit. Internal resistance of electric current. Energy and power of electric current sources. Units. Thermal effect of current. The dependence of the amount of heat generated in the conductor on the strength of the current. Examples useful application thermal action of the current. The harmful effect of the thermal effects of the current. Selection of the wire section for heating by current. The value of the new action of the current for various electrical machines, (design and operation of fuses). Alternating electric current. The reasons for the transition from direct current to alternating current. Definition of alternating current and its physical meaning. sinusoidal current. Period and frequency of alternating current. Amplitude. Phase and phase shift. Graphic representation of sinusoidal quantities. Effective values ​​of current and voltage. AC circuit containing only active resistance. AC circuit containing inductance. AC power. Active, reactive and apparent power. Power factor. Three-phase current. Three-phase system of currents and voltages. Three-phase current generator device. Alternator winding displacement. relative to each other and phase shift. Uncoupled and coupled three-phase systems. Zero point. Connection of windings with a star, a triangle. Communication between phase and linear voltages and currents. Electrical measurements and instruments. Significance of electrical measurements. Units of measurement, measuring instruments. Absolute and relative measurement error. Two main groups of electrical measuring instruments. Classification of devices according to the type of measured value, according to the principle of device and operation, according to the accuracy of measurements. The device of electrical measuring instruments. Magnetoelectric system. Electromagnetic system. Electrodynamic system, ferrodynamic system. induction system. Advantages and disadvantages of each system. Classification of instruments for measuring currents depending on the magnitude of the current. Shunts, measuring transformers. Ammeters various systems. Classification of voltage measuring instruments

9 Voltmeter resistance. Measuring transformers. Voltages. Voltmeters of various systems. The principle of power measurement. Wattmeters of various systems, the appointment of wattmeters in a three-phase system. The device of the induction counter and its inclusion. Transformers. Purpose of transformers. Rod and armored transformers. windings. Mode of operation of transformers. Winding connections. Voltage regulation. Autotransformers. AC electrical machines. The principle of operation of an asynchronous motor. Stator and rotor of an induction motor. Electric circuit. Appointment of synchronous machines. Principles of action. Electric circuit. The speed of rotation of the rotor of a synchronous machine, The concept of design and device. Topic 6. Plumbing Planar marking. Marking assignment. Tools and devices for marking: types, purpose and their device. Planar marking process. Methods for determining the suitability of blanks and preparing for marking: determining the order of marking. Methods for marking, checking the marking and fastening of parts. Markup according to the drawing and templates. Marking edges and center lines. Mechanization of marking processes (mechanical, electric center punch and other devices). Organization of the workplace when marking and safety rules when marking. Metal cutting. Appointment and application of felling. Chisels and crosscuts, their design and dimensions, sharpening angles for various processed metals. Locksmith hammers. Rational methods of manual cutting of various metals. Organization of the workplace and safety rules for felling. Metal straightening and bending. Appointment and application of editing, methods and rules for editing sheet, strip and round material ty6. Tools and fixtures used in straightening, mechanization of straightening processes. Possible defects during editing and preventive measures. Appointment and application of bending. Rules and methods for bending sheet, strip and round materials, as well as at various angles and along the radius. Equipment, tools and devices for bending metals and pipes, their purpose and arrangement. Possible defects in bending and measures to prevent them. Organization of the workplace and safety rules for straightening and bending. Metal cutting. Purpose, techniques and methods of cutting metal with a hacksaw, manual, lever, disk, pneumatic, centric and other scissors, circular and band saws, abrasive wheels. The device and rules for using tools and mechanisms used in these cutting methods. Organization of the workplace and safety rules for cutting sheet, profile metal and pipes. Sawing metal. Files, their types and purpose. Rules for handling files and their storage. Techniques for filing various surfaces of parts, sawing straight and shaped armholes and holes with fitting according to templates and liners. Advanced filing, sawing and fitting techniques (in batches, jig packs, etc.). Advantages of mechanical filing and sawing. Filing machines and devices, their purpose and device. Rules for working on filing machines. Types of marriage during filing, the causes of its occurrence and preventive measures. Organization of the workplace and safety rules for filing. Drilling, reaming holes. The essence of drilling. Tools and fixtures used in drilling. Drill design. Sharpening angles of drills for processing various metals. Drilling chucks, their purpose and device. Drilling machine, its main parts and mechanisms. Machine controls. Kinematic scheme of the machine. Setting up the machine for various drilling modes. Installation, fastening and removal of cutting tools. Installation and fixing of parts. Drilling on the conductor and markings. Drilling for reaming. Drill selection.

10 Cooling and lubrication for drilling. Causes of breakage of drills. Drill sharpening. Power tools for drilling. Their design and how they work. Marriage during drilling and preventive measures. Drilling safety rules. Hole reaming. Deployment assignment. Deployment manual and mechanical. Methods for reaming cylindrical and conical holes. Varieties of designs of reamers and methods of their fixing. Deployment allowances. Cooling and lubrication during deployment. Thread cutting. Threads, their purpose and elements. thread profiles. Thread systems. Tools for cutting external threads, their designs. Methods for cutting external threads. Tools for cutting internal threads, their designs. Thread cutting techniques. Possible defects when cutting threads of various types and measures to prevent defects. Mechanization of thread cutting. Organization of the workplace and safety rules for threading. Scraping. Appointment and application of scraping. The main types of scraping. Techniques and methods for scraping surfaces. Tools and devices used for scraping planes, their device, purpose and rules for handling them. Lapping. The process and types of lapping: the degree of accuracy and tightness achieved. Grinding materials, tools and devices used for lapping. Surface preparation for lapping. Lapping allowance. The choice of laps depending on the parts to be lapped. Lapping lubricant. Mechanization of lapping works. Lapping on lapping machines. Quality control of lapping, marriage during lapping, its causes, methods, warnings and corrections. Organization of the workplace and safety rules for grinding. Klepka. Appointment and application of riveting. Types of rivet seams. Types of rivets (according to GOST). Determining the dimensions of the rivet (according to the tables). Tools and devices used for riveting, the device and the rules for using them. Receptions and methods of riveting. Mechanization of riveting works. Possible defects in riveting and measures to prevent them. Organization of the workplace and safety rules for riveting. Pressing and pressing. The use of pressing and pressing in assembly work. Tools, fixtures and equipment used in pressing and pressing out (manual and mechanical). Receptions and methods of pressing and pressing. Possible defects during pressing and pressing out and measures to prevent them. Safety rules when working on the press. Tinning and soldering. Appointment and application of tinning. Materials for tinning. Tinning methods. Appointment and application of soldering. Hard and soft solder and their application. Tools, fixtures and equipment used in soldering; their purpose and structure. Rules for techniques and methods of soldering. Possible defects during tinning, soldering and pouring of bearings, ways to prevent them. Organization of the workplace during tinning and soldering. Safety rules when performing these works. Pipe flaring. Receptions and methods of expanding pipes. Mechanization of the flaring process. Possible defects, measures for their prevention and elimination. Organization of the workplace and safety rules for expanding pipes. Gas cutting of metals. Oxygen. Acetylene. Their properties. Acetylene cutters. Oxygen blast. Fundamentals of cutting technique. Gas cutting of metals. Purpose and types of filler materials. Principles of operation of the injection burner. Technology - performance of gas welding. Arc welding of steels. The main sections of the arc. Metallurgical processes in the arc and weld pool. Classification and scope of electrodes, their marking. Safety rules for gas cutting, welding and arc welding of steels. Quality control of welded joints.

11 Topic 7. Rigging work Mechanisms and devices for rigging. Requirements for cargo and pull ropes. Hemp ropes, steel wire ropes, their design and dimensions. The choice of ropes depending on the type of rigging and load. Rope calculation. Safety margins of ropes depending on their purpose. Rejection of worn: ropes. Rejection standards. Rules for handling ropes. Lubrication of steel ropes. Slings, knots and loops. Appointment of various types of slings and knots. Lightweight and versatile straps. Line marking. Knitting ends of pull ropes. Fastening ropes to cargo masts, beams and anchors. Choice of lanyard length. Permissible loads on hooks and loops. Parts for connecting steel ropes and making slings: hooks, loops, thimbles, clamps. Rules for the operation and testing of ropes and slings. Polyspasty. Appointment and carrying capacity of chain hoists. Requirements for blocks and chain hoists. Characteristics of blocks and tackles. Withdrawal blocks. Calculation of chain hoists. Rules for rigging chain hoists and suspension of fixed blocks. Rules of operation and testing of blocks and tackles. Manual and electric winches. Lever winches. Scope and arrangement of winches. winch requirements. Fastening, the end of the rope on the winch drum and the procedure for laying the rope on the drum. Brake winch. The main malfunctions of manual and electric winches. Rules for the use and operation of winches. The device and installation of anchors. The location of the bypass unit in relation to the winch. Terms and procedure for testing winches. Jacks are hydraulic. The principle of their work, types and carrying capacity. Inspection of jacks. Norms and terms of tests of jacks. Rules for the use of jacks. Traverses, jibs and arrows. The order of installation of the jibs. Automobile cranes. Carrying capacity, lifting height, outreach of truck cranes. Load lifting limiters, crane lifting capacity depending on the boom reach. Overhead cranes, beam cranes, telphers, their carrying capacity, device and test dates. Rigging work on repair work. Preparatory work for the movement of goods. Arrangement of temporary stands from sleepers. The choice of the route for the movement of goods. Pulley assembly. Reservation in the pulley block of the cable. Preparation and installation of anchors with a carrying capacity of up to 25 tons. Installation of a winch for work. Unloading and loading equipment with cranes. Safety rules when working with cranes. Rules for slinging pipelines, equipment and heavy loads. Movement of goods on special trolleys, motor vehicles. The movement of goods on rollers, rails and sledges using a winch, tractor, car. Rules for lifting and lowering loads. Lifting and lowering loads with winches, hoists, chain hoists. The use of devices and mechanisms for lifting cable drums, pipelines. Slinging, raskantovka, brace cargo. Commands and signals for lifting and moving loads. Topic 8 difference and purpose. Schematic diagram of a power plant with separate generation of energy. Condensing power plants. Features of condensate working: efficiency factors, heat losses in condensers. Power plants with combined generation of energy. Schematic diagram. CHP with turbines having one or two controlled steam extractions. The range of steam parameters in selections for technical consumption and heating. Advantages and features of CHP. Features of thermal energy and the associated limited capacity of CHP. Heating coefficient. Schematic diagram of a thermal power plant with turbines operating with back pressure. Scope of backpressure turbines.

12 Schematic diagram of a power plant with turbines operating with reduced vacuum. The disadvantages of this scheme and the limitations of its application. The concept of the energy block of a thermal power plant. Unit power of electric blocks. Characteristics power plant layouts. The location of the main and auxiliary equipment of power plants with layouts of various types. Combined-cycle installations of power plants. Sources and systems of heat supply. Classification of heat supply systems. Central heat supply from the power plant, from district boiler houses. Local and decentralized heat supply. Heating systems. Schemes, thermal networks: dead-end, ring and other types. Organization of repair of equipment of power plants and heating networks. General information about equipment repair. Requirements for the operation of heating network equipment. Uninterrupted operation of equipment as an indispensable condition for the normal operation of a heating network enterprise. Depreciation of equipment is the most important cause of disruption of its normal operation, types of wear. System of planned preventive maintenance (PPR). Value for keeping equipment in good condition. Maintenance and types of repair of heating network equipment provided for by the system of scheduled preventive maintenance; their essence. The concept of the schedule of plans "of preventive maintenance. Topic 9. Occupational safety, industrial sanitation and fire safety rules. Industrial sanitation. Influence on the human body of meteorological conditions (temperature, humidity, air velocity), gases and dust, industrial noise. Workplace lighting requirements drinking water. Mode of work and rest, personal hygiene of the worker. Requirements for industrial and amenity premises, workplaces, requirements for personnel. The main articles of the Labor Code on labor protection (working time, rest time, vacations, women's work, adolescent labor, overtime work). Safety regulations. Acquaintance with orders, regulations and instructions for the safety of work at heating network enterprises. Training in safety rules for the operation and repair of heating network equipment. Clothing requirements. Requirements for scaffolding and scaffolding, portable ladders and ladders, ropes, mounting belts, bench tools. Safety requirements for rigging and transport work, loading and unloading, storage of materials, products, equipment, pipelines. General rules safety in the performance of repair work in and enterprises of heating networks. Risk of electric shock. Rules for working near electric motors, starters, cables, wires, requirements for permanent, temporary and portable lighting. Rules for working together with an electric welder, including in closed vessels, boxes, wells. Basic protection against electric shock. Medical examination. Briefing workers on safety rules at the workplace before starting work. General information about the admission issued for work on the repair of thermal equipment of power plants and equipment of heating networks. Fire-fighting equipment. Methods for extinguishing fires of solid fuels, fuel oil, oils, electrical equipment. Rules for the content of fire extinguishing agents. Rules for performing welding work and other work with open fire in machine shops and other premises of the power plant.

13 Topic 10. Technological documentation. Basic information about the technological process. The concept of the technological process of processing parts. Elements technological process: operations, settings, transitions and passes. Determining the sequence of operations and transitions. Selection of tools and devices for performing operations and transitions. Technological process of repair of units, mechanisms and machines. Elements of the technological process. Discipline in the technological process. Responsibility for violation of technological discipline. Forms, purpose, content and procedure for using technological documentation. Introduction of progressive technological methods in production. Topic 11. Technological processes for the repair of typical parts and components of equipment and pipelines of heating networks Methods for disassembling various types of connections. Washing, cleaning and marking parts and assemblies. sorting parts and compiling defect sheets. Lifting and transporting heavy pipelines and equipment parts. Repair (restoration) of parts by the repair size method, its essence and scope. Advantages and disadvantages of this method. Repair (restoration) of parts by the method of nominal size, Its essence and scope. Advantages and disadvantages of this method. Manufacture of replacement parts and requirements for their quality. Repair of pipelines, supports, compensators and their connections. Characteristics of detachable connections. Characteristics of permanent connections and the reasons for their appearance. Methods for repairing parts of detachable and one-piece fixed joints. Requirements for parts and assembly of fixed joints. Topic 12. Structural arrangement of heating networks, equipment, pipelines, supports, compensators, and their connections in heating networks. Pipes, flanges, gaskets, fittings, taps and valves; their types and purpose. Sealing materials. Defects in hermetic joints and ways to eliminate them. Methods for repairing pipelines, coatings and thermal insulation, their individual parts and details. Types of supports for pipelines, their fastening. Types of coatings and thermal insulation. Features of their repair. Thermal insulation of pipelines, its purpose and design. Types of thermal insulation. hydraulic tests, technical examination, registration, admission to operation of newly installed pipelines and pipelines after repair. Design of feed, condensate, mixing, circulation and other pumps. Single and double case pumps. Inner and outer casings of pumps. Metal for the manufacture of the pump housing. Fixing the body to the base frame. Organization of thermal expansions of the pump. Dowel system. Structural execution and purpose of pump sections and guide vanes. Centering, fastening and sealing of sections. Bearings. Purpose and design of pump bearings. Organization of bearing lubrication. Oil reflectors. Axial forces arising in the pump, and ways to unload it. Structural implementation and principle of operation of the hydraulic heel. End seals, their purpose and design. Soft stuffing box seals. Rigid gap seals. Schematic diagrams supply of water for cooling stuffing box seals and supply of condensate to slotted seals.

14 Check valve, its design and purpose. Recirculation line. Throttle device. Elevators. Water jet elevators. Schemes of elevators of traditional and with adjustable nozzle section. Design of heat exchangers. Types and types of heat exchangers. Their use in the thermal scheme of the power plant and the heat supply system. Mixing and surface heat exchangers. Network heaters, their types and types. Design, principle of operation. Peak and main heaters. The main problems in their work. Network heaters of horizontal type. Deaerators, their types and types. Atmospheric deaerators and high pressure deaerators, deaerator head design. The principle of operation of deaerators. The main malfunctions in the operation of deaerators. Other heat exchangers. Special fittings used in heat exchanger installations. Cast iron and steel gate valves, steam traps, check valves, safety valves. Water-indicating devices. Their purpose, design features. Application area. Combined and non-return valves for heaters high pressure . their design features. operational problems. Requirements of the rules of technical operation for the equipment of heat exchangers. Safety valves, drainage devices, manometers on the body of the apparatus, thermometers, water-indicating devices. Protective devices. Automatic level control, low level alarm in storage tanks, hydraulic locks. Quality standards for steam, condensate, chemically purified feed water in the turbine plant scheme. Technical documentation of heat exchangers. Passport of the heat exchanger, its purpose, maintenance, storage. Making changes to the passport of heat exchangers. Topic 13. General information about the technology of repair of equipment and pipelines of thermal networks Repair books. Assembly and working drawings of heat exchangers. Formulas. Filling out repair forms. Registration of the heat exchanger in the bodies of Rostekhnadzor of the Russian Federation. Terms of examination of the heat exchanger operating under pressure. Hydraulic testing of tube bundles and housings of heat exchangers. Checking rolling joints. Various types of deposits on pipe systems of heat exchangers. Temperature pressure. Measures to reduce the temperature difference. Mechanical cleaning of tubes of heat exchangers. Partial and complete replacement of tube bundles of heat exchangers. Tube removal technique. Device and tool for cutting tubes and cleaning glasses for rolling. Preparation of new tubes. Annealing ends for rolling. Grinding the ends of the tubes. Rollers. Roller mechanical drive. Degree of expansion. Undercuts, their definition and elimination. Hydraulic test after tube replacement. Technology of repair of steam sieves and shields of deaerator heads. Clogged sieves. Influence of oxygen content in feed water and reliability of pipelines. Cleaning the surfaces of the bodies of heat exchangers of deaerator and drainage tanks from iron oxides. Anti-corrosion coating for tanks operating at atmospheric pressure. Repair of tube sheets and partitions of tube systems of heat exchangers. Hole restoration. Reaming them. Marking and making new ones. Replacing tubes in U-type heaters. Preparation of rollers and production of the required number of tubes with a certain bending radius. Systems of automatic control and release of thermal energy. Purpose and general principles of automation. Central, group, shared, facade, individual regulation of the ready mode.

15 Thematic plan for the industrial training of workers by profession: "Mechanic for the repair of heating network equipment." Purpose: training again Category of listeners: workers Duration of training: 800 hours 24 equipment 3. Training to perform locksmith and repair work Independent performance of work in a team for the repair of equipment and 382 pipelines of heating networks 5. Qualification test 8 Total: 640

16 INDUSTRIAL TRAINING PROGRAM Topic 1. Briefing on safety rules Briefing on safety rules is conducted by the head of industrial training of workers from the enterprise. Introduction to jobs. Familiarization with the specifics of the production of works in the existing workshop. Familiarization with the current order system for this enterprise . Specific examples of the implementation of safety rules in the production of works. Demonstration of a specific withdrawal and repair of equipment to carry out the measures specified in the work order. Topic 2. Familiarization with the equipment of the workshop and the heating network enterprise, lifting mechanisms, fixtures, equipment Organization of the structure of the heating network enterprise. Workshops: thermal control and automation, chemical, mechanical repair, repair and construction, etc. Their significance is the location and role in providing consumers with heat. Excursion around the workshops of the enterprise for the purpose of practical acquaintance of students with the equipment and the technological process. Familiarization with the production process in the repair shop with its equipment. Familiarization with the workplace and the work of a mechanic - repairman. Safety training in the workplace. Acquaintance with overhead electric and automobile cranes, their technical characteristics, load capacity, service sector. Familiarization with winches of various designs: electric, manual, their location, load capacity and technical characteristics. Familiarization with electric and manual hoists - worm, gear, rack, their technical characteristics, features and load capacity. Familiarization with hemp, cotton and steel hoists, chains, slings, blocks, chain hoists, their carrying capacity. The scope of their application. Knot tying methods. Slinging methods. Familiarization with devices for laying pipelines, extracting tube bundles of heaters of various designs, etc. Familiarization with centralized oxygen and acetylene distribution for welding, with centralized welding and power distribution for mechanized tools. Familiarization with the centralized distribution of compressed air. Familiarization with special measures on the safety rules for the operation of centralized wiring. Topic 3. Training in the performance of locksmith and repair work Familiarization with the equipment of the locksmith's workplace. Marking parts according to templates. Marking from the edges of the workpieces and from the center lines. Punching. Sharpening of center punches and scribers, cutting. Cutting grooves with a cross cutter. Cutting blanks of outlines from sheet steel in a vice and on a plate. Cutting with pneumatic chipping hammers. Sharpening chisels and adhesives. Straightening of strip, bar and sheet metal. Bending at various angles of strip and bar metal manually and using a hand press. Metal bending using mandrels and bending devices. Cutting strip and bar metal with a hacksaw without marking and by marking. Cutting sheet metal with hand and lever scissors. Production of various parts (gaskets, brackets, squares, etc.) with the performance of previously studied operations and work, using mechanized tools and fixtures.

17 Filing wide and narrow planes. Sawing holes of a simple configuration. Cleaning planes and sawing holes on filing machines or using electric pneumatic machines. Scraping wide and narrow planes. Surface scraping. Scraping of surfaces using pneumatic scrapers of mechanical heads and machines. Sharpening and filling scrapers. Drilling, countersinking and reaming holes. Control of a vertical drilling machine, setting for mechanical feed, and a given number of spindle revolutions, installation and fastening of products, installation and alignment of drills. Drilling through and bent holes along the contour and marking. Drilling holes. Drill sharpening. Drilling holes with electric and pneumatic tools. Manual reaming of cylindrical and conical holes. Development of parts, including drilling, reaming, countersinking and reaming of holes (work is performed using fixtures and mechanized tools). Cutting of external and internal threads. Threading with dies. Thread cutting dies. Threading with taps in through holes. Threading with taps in through and blind holes. Processing of various parts, including drilling, filing, and cutting of external and internal threads. Assembly of detachable connections with screws, bolts, nuts, studs, dowels, etc. Blueing of screws and screws. The use of mechanized tools in the assembly of detachable connections. Assembly of permanent connections. Pressing bushings, pins and keys. Bearing pressing. Riveting of sheet materials. Riveting with the use of mechanized tools. Tinning and soldering. Preparation of products for tinning. Tinning of cable lugs. Soldering with soft solders. Preparation for soldering seams. Soldering in pairs and batches. Soldering with hard solders. Soldering of mutually fitted parts. Soldering mutually superimposed parts. Soldering with simple and electric soldering irons, blowtorches. Locksmith processing of various production parts. Locksmith processing of various production parts, including the studied operations and types of work. Familiarization with the tool and the procedure for issuing tools and devices. Familiarization and practical application of wrenches and ring wrenches, "stars", hammers, sledgehammers, chisels, cross-cutters, special chisels, files of various shapes and types. Rolling. Workshops for loosening and swamping of flange connections with the installation and removal of paronite gaskets and metal gaskets. Familiarization and practical application of mechanized tools: pneumatic wrenches, pneumatic rolling and grinding machines, pneumatic chisels, pneumatic drills. Electric drills, electric grinding and rolling machines, converters, transformers. Familiarization with stands for hydraulic testing, tube bundles and rolling joints. Familiarization with the design and principle of operation of the hydraulic press. Familiarization with the device of the repaired equipment, the purpose and interaction of its individual components and parts with the technical documentation of the manufacturer. Dismantling of units of units and mechanisms of the equipment being repaired, cleaning and washing of parts. Repair of simple assemblies and parts: replacement of bolts, screws, studs and nuts with correction of crumpled threads, upholstered or crumpled on nuts and bolt heads, fitting bolts, nuts, pins, filing and fitting dowels and wedges; replacement of loose rivets, as well as performing other locksmith work on repairing equipment, re-laying pipelines of heating networks, under the guidance of a worker of a higher qualification. Participation in the collection of threaded, pin, slotted and other connections. Participation in the assembly of simple pipeline assemblies, compensators, mechanization machines.

18 Participation in the repair of steam-water fittings with grinding in the sealing rings of the seat and valve and testing it. Marking the cutting of the keyway. Production of elements of metal structures: supports, bridge crossings and other simple structures. Participation in the overhaul of pumps. Change of plain or rolling bearings. Manufacturing and fitting of the dowel. Topic 5. Independent performance of work in a team for the repair of heating network equipment Independent performance of various plumbing and repair work, charged for the 2nd category. Performing more complex repairs in conjunction with qualified work crews. Mastering the established norms of time, subject to the technical conditions for the work performed. When performing metalwork and repair work, pneumatic and electric tools, devices for mechanization of metalwork and repair work are used. Topic 6. Qualification test Performing a qualifying trial work, an established category within one working day.

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PROGRAMS OF EDUCATIONAL DISCIPLINES AND PROFESSIONAL MODULES (SUMMARIES) FOR THE PROFESSION

CONTENTS p.

State educational institution

secondary vocational education

Yaroslavl region

Yaroslavl College of Radio Electronics and Telecommunications

APPROVE

Deputy director of management

D.V. Alalykin

« » September 2017

Work program for

Industrial practice

professions according to OK 016-94:

"Mechanic - repairman"

( 18559)

Designed by:

master p / o

Yu.L.Barkhatov

2017

Considered and agreed upon at a meeting of the methodological commission.

Minutes of the meeting No. ______ dated ___________

Chairman of the Methodological Commission L.V. Kovaleva

Explanatory note

This program for the training of skilled workers is developed on the basis of qualification characteristic by profession

"Repairer".

In block "B", production work of the 2nd category is performed and includes production practice at the workplace of the enterprise.

In block "B", training continues on enterprises. Before sending students for training at the enterpriseOccupational safety, electrical safety and fire tests are carried outnoah security.

The basis for the implementation of educational production work, are the knowledge gained by students in the lessons in the subjects: "Locksmith processing and the basics of cutting on metal-cutting machines", repair work”, “Tolerances and technical measurements”, “Labor protection”, “Materials science”, “Drafting”, “Economics of the industry and enterprise”.

The purpose of industrial training:

To form the skills of performing locksmith work, disassembly, repair and assembly of simple components and mechanisms, equipment, assemblies and machines.

The tasks of industrial training:

To form skills in working with measuring and cutting tools;

To form the skills of working on metal-cutting machines under the guidance of a mentor;

To form skills in working with the use of pneumatic and electric tools;

To form the skills of performing locksmith, assembly and repair work of simple units and mechanisms.

During the learning process, the student

Know:

Basic rules of safety and organization of the workplace;

Purpose and rules for the use of plumbing and instrumentation

tools;

Specifications for assembled units and mechanisms;

Basic mechanical properties of processed materials;

The system of tolerances and landings;

Roughness grades and parameters;

Name, marking and rules for the use of oils, detergents and

lubricants;

Name and marking of metals.

Be able to:

Perform disassembly, repair, assembly and testing of simple components and mechanisms of equipment, assemblies and machines;

To carry out repairs of simple equipment, units and machines, as well as of medium complexity under the guidance of a more highly qualified locksmith;

Rinse, clean and lubricate parts;

Perform work using pneumatic, electric

tools;

Perform work on drilling machines;

Perform scraping of parts using a mechanized tool;

Make simple fixtures for repair and assembly.

Current control of knowledge on topics is carried out using task cards, technological maps, instructions for repair and verification in the form of verification work.

At the end of the training course, trial qualification work is carried out with the assignment of the appropriate working rank by profession.

The form of the final certification for training a profession is an exam.

Thematic plan

themes

Topic name

Number of hours

Incl. LPZ

Note

Acquaintance with the enterprise. Instruction on labor protection and fire safety

Unit repair production equipment.

Industrial practice at the workplace of the enterprise.

Final qualifying examinations.

Total:

120

Section B. Industrial training at enterprises .

Subject 7. Training at the enterprise.

Briefing on labor protection and fire safety at the enterpriseriyatiya (conducted by a safety engineer),shops, departments and services of the enterprise.

Structure of production and organization of labor at the enterprise. The main workshops of the enterprise, the technological process of manufacturing products, equipment. Technical Services. Their tasks, main functions. Introduction of automated production and resource-saving technologies. Organization of labor safety service at the enterprise.

Familiarization with the device, the procedure for disassembling, repairing, assembling and adjusting production equipment, pneumatic and hydraulic units and systems. Definition of repairable equipment.

Repair of simple equipment units with mechanisms for transmission and motion conversion (2). Disassembly of units, washing and marking of parts (2). Determination of the nature of the malfunction, selection of repair methods (2).

Repair of hydraulic drives and systems (2). Removal of components from equipment, their replacement in advancerefurbished(2) . Installing nodes on equipment (2).

Carrying out maintenance and repair work overhaul equipment as part of specialized teams.

Identification of defects in mechanisms and individual parts (2). Repair of belt, chain and gear drives (speed and feed boxes, gearboxes), screw gear mechanisms (2). Repair of friction gear mechanisms (2). Repair of hydraulic pumps, motors, switchgears, lubricating devices and devices, plunger spool and piston groups (2). Checking the main types of equipment after repair, control and testing (2).

Perform work on the basis of technical documentation used in production (2). To study and apply advanced high-performance methods and methods of work, as well as tools, fixtures, equipment. Independently develop and implement activities for the most efficient use working time, improving the quality of repair work, economical use of raw materials and materials (2). Identify technical problems with equipment and take corrective action (2).

Strictly comply with the norms and requirements of labor safety, electrical safety and fire safety (2).

Students should know :

Labor protection and fire safety at the enterprise. The device, the principle of operation and the content of the repair of the main types of industrial equipment, metalworking, woodworking machines. The device and principle of operation of internal combustion engines. Automated equipment.

Students should be able to:

Repair simple equipment components, pneumatic devices and systems. Dismantle components, wash and mark parts. Determine defects. Choose methods of restoration or manufacturing of parts. Repair and manufacture parts, assemble and adjust them. Perform work on the basis of technical documentation used at the enterprise. Apply cutting-edge practices and methods of work. enjoy modern instruments, fixtures and fittings.

control and test repaired units.

Examples of work for students specializing in a profession these

"repairman"

Fittings of open-hearth furnaces, chokes, cut-off valves - removal, repair, installation.

Bolts, nuts, studs - filing, threading, changing and fastening.

Shut-off valves for air, oil and water - fitting to the site.

Elbows, tees for pipelines - hydraulic testing and assembly.

Piston pumps - repair and installation.

Equipment - neutralization from acidic and alkaline waters.

Protections, removal and installation.

Gaskets - production.

Reducers - disassembly, repair. and assembly.

Metal nets - replacement, repair.

Sharpened emery and vacuum cleaners for them - repair, assembly, replacement and editing of abrasive wheels.

APPROVE

Deputy director of management

D.V. Alalykin

Workshop lesson plan

Profession according to OK 016-94.18559: "Mechanic repairman"

No. Topics

Topic name

Number of hours

Note

Section B. Industrial training at the enterprise.

7.

On-site training

120

7.1.

Acquaintance with the enterprise. Instruction on labor protection and fire safety.

7.2.

Unit repair of production equipment

18

7.2.1.

Repair of simple equipment units with motion transmission and transformation mechanisms.

7.2.2.

Repair and manufacture of parts, their assembly and adjustment. The control.

7.2.3.

Repair of hydraulic drive units and systems.

7.3.

Overhaul of production equipment

18

7.3.1.

Repair of belt, chain and gear drives.

7.3.2 .

Repair of sliders, tables, calipers and sleds.

7.3.3.

Repair of distribution devices, lubricating devices.

7.4.

Industrial practice at the workplace of the enterprise

78

7.4.1.

Threaded connections (bolts, nuts, studs) thread fitting, change and fastening.

7.4.2.

Air shut-off valves, fitting on site.

7.4.3.

Shut-off valves for water, fitting on site.

7.4.4.

Oil shut-off valves, fitting on site.

7.4.5.

Assembly of pipelines.

7.4.6.

Piston pumps, repair and installation.

7.4.7.

Disassembly, repair and assembly of gearboxes.

7.4.8.

Sawing dowels of various designs.

7.4.9.

Tool-grinding machines, repair, assembly, dressing of abrasive wheels.

7.4.10.

Inserts, fit, installation.

7.4.11.

Centrifugal pumps, repair and installation.

7.4.12.

Lathes, repair of sleds, calipers.

7.4.13.

Trial work on the 2nd qualifying category"repairman"

Total:

Ministry of Education and Science of the Kaluga Region

State budgetary professional educational institution of the Kaluga region

« Kaluga Transport and Technological College them. BUT .T. Karpov »

APPROVE:

Deputy Director for CPR

Yu.E. Guleva

"___" __________20____

EDUCATIONAL PROGRAM

op.01.TECHNICAL MEASUREMENTS

by profession: _________Mechanic

Basic training

Kaluga

The program of the academic discipline of the general professional cycle is compiled on the basis of the Federal State educational standard secondary vocational education by profession15.01.30. « locksmith »approved by Order of the Ministry of Education and Science of the Russian Federation No. 822 dated August 2, 2013) as amended by the Order of the Ministry of Education and Science of the Russian Federation (Ministry of Education and Science of Russia) dated March 17, 2015, Order of the Ministry of Education and Science of the Russian Federation (Ministry of Education and Science of Russia) dated March 17, 2015 N 247 Moscow "On amendments to the federal state educational standards of secondary vocational education" (p. 18)

page

1. Structure and content of the academic discipline

1. Conditions for the implementation of the program of the academic discipline

1. Control and evaluation of the results of mastering the academic discipline

1. passport of the PROGRAM of the EDUCATIONAL DISCIPLINE

Technical measurements

1.1. Scope of the program

The program of the academic discipline is part of the educational program for the profession « locksmith »

The program of the academic discipline can be used in additional vocational education and training of workers and employees by profession"Locksmith »

1.2. The place of discipline in the structure of the main professional educational program: General professional disciplines OP.01 "Technical measurements".

1.3. Goals and objectives of the academic discipline - requirements for the results of mastering the discipline:

As a result of mastering the discipline, the student must:

be able to:

analyze technical documentation;

determine the maximum deviations of dimensions according to standards, technical documentation;

perform calculations of the maximum dimensions and tolerances according to the drawing and determine the suitability of the given dimensions;

determine the nature of the pairing (landing group) according to the drawings, according to the calculations performed;

to carry out schedules of tolerance fields according to the performed calculations;

use control and measuring devices and tools;

know:

system of admissions and landings;

quality and roughness parameters;

bases of interchangeability;

methods for determining measurement errors;

basic information about interfaces in mechanical engineering;

tolerances for the main types of machining and for parts supplied for assembly;

device, purpose, rules for setting up and regulating control and measuring instruments and devices;

methods and means of control of treated surfaces.

the maximum study load of a student is 52 hours, including:

obligatory classroom teaching load of the student 37 hours;

independent work of the student 18 hours.

2. STRUCTURE AND EXAMPLE CONTENT OF THE EDUCATIONAL DISCIPLINE

2.1. The volume of the academic discipline and types of educational work:

laboratory works

practical work

4

test papers

-

Independent work of the student (total)

18

including:

essay

extracurricular independent work

Final certification in the form of a test 2

2.2. Thematic plan and content of the discipline OP. 01 "T technical measurements»

Name of sections and topics

Number of hours

Level of development

1

2

3

4

Section 1. Basic sizing information

4

Topic 1.1.

Basic information about dimensions and connections in mechanical engineering

1.1.1

Dimensions: linear, angular, nominal, real, limit.

1.1.2

Deviations. Size tolerance. Tolerance field. Part expiration condition.

1.1.3.

Designations of nominal dimensions and maximum deviations of dimensions in the drawings.

1.1.4.

Dimensions, matched and non-matched. Generalized concepts: "hole", "shaft".

Independent work:

Solving problems to determine the tolerance field for a given part.

Drawing on the drawings of maximum deviations of dimensions.

1

Section 2

11

Topic 2.1.

Fundamentals of technical measurements

2.1.1

Metrology. Measurement methods. Measurements: direct and indirect, contact and non-contact, element-by-element and complex.

2.1.2.

Reading devices: scale, scale mark, scale division, pointer.

2.1.3.

The main metrological characteristics of measuring instruments: scale division interval, scale division value, indication range, measurement range.

Topic 2.2.

Linear measuring instruments

2.2.1

Classification of measuring instruments. Measuring ruler. Measures and their role in ensuring the uniformity of measurements in mechanical engineering.

2.2.2

Caliper tools: calipers, depth gauges.

2.2.3

Micrometric tool: smooth micrometer, micrometric bore gauge, micrometric depth gauge.

2.2.4

Device, purpose, rules for setting and regulating control and measuring instruments and devices. Choice of measuring instruments. The main factors determining the choice.

Practical work

Measurement of parts with a caliper (SHTs-1 and ShTs-2).

Measurement with a micrometer (MK).

Independent work:

Systematic study of class notes, educational and special literature.

Independent study of the following topics:

1. Solution of situational problems for the choice of measuring instruments for measuring dimensions.

6

Section 3 Tolerances and landings

Topic 3.1.

Unified system of tolerances and landings

4

3.1.1

Unified system of tolerances and landings. Size intervals. Qualities. The concept of the OST system.

3.1.2

Tolerance fields of holes and shafts in the ESDP CMEA and their designation on the drawing. Tables of limit deviations of sizes. Use of tables.

3.1.3

Conjugation of parts. Landing. Landing types.

3.1.4

Test lesson

Topic 3.2.

Tolerances and measuring instruments

3.2.1

Normal angles and normal tapers. Units of measurement of angles and tolerances for angular dimensions.

3.2.2

Means of control and measurement of angles and cones: squares, angle measures, goniometers with vernier, levels, cone meters.

3.2.3

Basic definitions of the parameters of the shape and location of the surface according to ST SEV. Types of partial deviations of cylindrical surfaces

3.2.4

Types of partial deviations of flat surfaces. Complex indicators.

3.2.5

Total tolerances of shapes and arrangement of surfaces Basic information about control methods

3.2.6

Parameters that determine the micrometry of the surface The effect of roughness on the performance properties of parts

3.2.7

The main parameters of the metric thread. Nominal dimensions and thread profiles.

3.2.8.

Tolerances and fit of metric threads. Landings of a metric carving on average diameter

3.2.9.

Degrees of thread accuracy. Designation on the drawings of tolerance fields and degrees of thread accuracy

3.2.10.

Gauges for checking the thread of bolts and nuts, working gauges and control gauges

3.2.11.

Thread templates. Threaded micrometers

3.2.12.

Laboratory works No. 3 Measuring the size of the form with a smooth micrometer.

offset

2

Independent work:

Systematic study of class notes, educational and special literature.

Completion of abstracts and solving problems on the instructions of the teacher.

Independent study of the following topics:

1. Solving problems for finding elements of a cone.

2. Tolerances and measuring instruments for gears and gears.

3. Tolerances, landings, measuring instruments for keyed and splined connections.

4. Tolerances, fittings of measuring instruments for threaded connections.

5. Tolerances and means of measuring angles and cones.

Total:

37h

To characterize the level of mastering the educational material, the following designations are used:

1 - introductory (recognition of previously studied objects, properties);

2 - reproductive (performance of activities according to a model, instructions or under guidance);

3 - productive (planning and independent implementation of activities, solving problematic tasks).

3. conditions for the implementation of the program of the academic discipline

3.1. Logistics Requirements

The implementation of the program of the academic discipline requires the presence of a study room« Technical measurements» .

Study room equipment « Technical measurements» : desks, chairs, blackboard, teacher's table, bookcases, information stands, a set of teaching and visual aids on the subject"Technical measurements", sets of control and measuring tools and devices for demonstrations and practical work.

Equipment media studios: projector, computer, printer, board, desks, chairs.

3.2. Information support of training

Main sources:

1. Bagdasarova T.A. Tolerances, landings and technical measurements: slave. Notebook for NGOs - M .: Publishing Center "Academy", 2009

2. Zaitsev S.A. Tolerances, landings and technical measurements in mechanical engineering. - M .: Publishing Center "Academy", 2010

3. Zaitsev S.A. Control and measuring devices and tools, a textbook for NGOs - M .: Publishing Center "Academy", 2011

4. Pokrovsky B.S. Evstigneev N.A. Technical measurements in mechanical engineering: textbook - M:Publishing Center "Academy", 2010

5. Taratina E.P. Tolerances, landings and technical measurements: theoretical foundations of professional activity: textbook - M .: Akademkniga, 2010

6. Shishmarev V.Yu. Measuring instruments. Textbook for SPO - M .: Publishing Center "Academy", 2011

Additional sources:

1. Zaitsev S.A. Tolerances and landings textbook for NGOs - M .: Publishing Center "Academy", 2013

2. Guidelines for the implementation of basic experiments "Fundamentals of Metrology"

3. Guidelines for laboratory work

4. Guidelines for practical work

multimedia objects.

4. Monitoring and evaluation of the results of mastering the academic discipline

An educational institution that implements training in an academic discipline ensures the organization and conduct of final certification andtcurrent control of the knowledge, skills and abilities demonstrated by students.Current control is carried out by the teacher in the processconducting practical classes, testing, as well as performing individual tasks by students.Forms and Methodstcurrent control in the academic discipline are independently developed by the educational institution and brought to the attention of students at the beginning of training.

Fortcurrent control educational institutions create funds of evaluation funds (FOS).

FOS includes pedagogical control and measuring materials designed to determine the compliance (or non-compliance) of individual educational achievements with the main indicators of training results (table).

Section (topic) of the academic discipline

results

(learned skills, acquired knowledge)

Key indicators of training outcomes

Forms and methods of control

Chapter 1

Basic sizing information

Skill right

Analyze technical documentation;

Perform graphs of tolerance fields according to the performed calculations;

Knowledge

- measurement systems;

Basic information about mates in mechanical engineering.

Right execution of schedules of tolerance fields according to the performed calculations.

Efficient search

Current control:

Testing;

Section 2

Means for measuring linear dimensions

Skill right

Apply instrumentation and tools;

Choose the means of measurement;

Determine the suitability of given sizes.

Knowledge

Classifications and devices of measuring instruments, their purpose and application;

Devices, rules for setting up and regulating control and measuring instruments and devices;

Micrometric instrument (device, purpose and application);

The main factors determining the choice of measuring instruments;

Methods for determining measurement errors;

Methods and means of control of treated surfaces

Right

The choice of measuring instruments and its application;

Determining the suitability of given sizes;

Comparing information about the object and formulating a reasonable answer.

Efficient search necessary information in educational and reference literature.

Current control:

Completion of individual homework;

Testing;

Evaluation of the performance of laboratory and practical work.

Section 3

Tolerances and landings

Skill right

Perform calculations of the maximum dimensions and tolerances according to these drawings;

Determine the nature of the pairing (landing group) according to the drawings, according to the calculations performed

Determine the maximum deviations of dimensions according to standards, technical documentation.

Knowledge

- systems of tolerances and landings;

Qualities and parameters of roughness;

Fundamentals of interchangeability;

Tolerance sizes for the main types of machining and for parts entering the assembly.

Right:

- performing calculations of limit sizes and tolerances;

Determining the nature of conjugation and limit deviations of dimensions according to standards, technical documentation.

Efficient search necessary information in educational and reference literature.

Current control:

Completion of individual homework;

Testing;

Evaluation of the implementation of practical work.

Assessment of knowledge, skills and abilities based on resultstcurrent control is carried out in accordance with the universal scale (table).

Size: px

Start impression from page:

transcript

1 Ministry of Education of the Tver region State budgetary vocational educational institution "Vyshnevolotsk College" WORKING PROGRAM OF THE PROFESSIONAL MODULE PM.04. PERFORMANCE OF WORKS IN THE PROFESSION OF METER - REPAIR MANAGER Installation and technical operation of industrial equipment (by industry) basic training Vyshny Volochek 2014 1

2 Considered at a meeting of the methodological Council of GBPOU "VVK" Minutes 1 dated August 30, 2014 The work program of the professional module was developed on the basis of the Federal State Educational Standard (hereinafter referred to as the Federal State Educational Standard) in the specialty of secondary vocational education Installation and technical operation of industrial equipment (by industry). Organization-developer GBPOU "Vyshnevolotsk College" Developers: Petrova G.A. - teacher of the highest category GBPOU "Vyshnevolotsk College"; Fedulina T.N. - teacher, chairman of the commission of special disciplines. Recommended by the subject (cycle) commission of special disciplines GBPOU "VVK" protocol dated August 30, 2014 1 2

3 Content of p. 1. Passport of the work program of a professional module 4 2. The results of mastering the professional module 6 3. Structure and approximate content of the professional module 7 4 Conditions for the implementation of the Professional Module Program Monitoring and Evaluation of the results of the development of a professional module (type of professional activity) 15 3 3 3

4 1. PASSPORT OF THE WORKING PROGRAM OF THE PROFESSIONAL MODULE Fulfillment of locksmith works on repair and maintenance of industrial equipment 1.1. Scope of the program The professional module program (hereinafter referred to as the exemplary program) is part of the main professional educational program in accordance with the Federal State Educational Standard in the specialty Installation and technical operation of industrial equipment (by industry) in the working profession Locksmith-repairman in terms of mastering the main type of professional activity (VPD): performance of locksmith work on the repair and maintenance of industrial equipment and relevant professional competencies (PC): PC 2.1. Perform maintenance work on equipment using stationary and mobile maintenance and repair facilities. PC 2.2. Carry out repair, adjustment and adjustment of individual units and parts of equipment and complexes with the replacement of individual parts and parts. PC 2.3. Conduct preventive inspections of equipment. PC 2.4. Identify the causes of simple equipment malfunctions and eliminate them. PC 2.5. Check for accuracy and test under load repaired machinery and equipment. The work program of the professional module can be used for the retraining of workers in the specialty of a repairman. Graduates can work for industrial enterprises, with or without experience as a locksmith Aims and objectives of the module requirements for the results of mastering the module maintenance of industrial equipment; - assembly of assembly units, components and mechanisms of machines, equipment, units; 4

5 - adjustment and testing of assembly units, components and mechanisms of machines, equipment, units; be able to: know: use normative-technical and technological documentation; carry out maintenance and current repairs of equipment using modern instrumentation, tools and technical equipment; identify and eliminate the causes of simple equipment malfunctions in a production environment; carry out self-control on the performance of maintenance and repair of machines; perform work in compliance with safety requirements; observe the environmental safety of production; types of normative-technical and technological documentation necessary for the performance of production work; rules for the use of modern instrumentation, tools and technical equipment; equipment maintenance and repair technologies; general provisions for quality control of maintenance and repair of machines; properties, rules for storage and use of fuel, lubricants and technical fluids; rules and regulations of labor protection, safety measures, industrial sanitation and fire safety 1.3. The recommended number of hours for mastering the program of the professional module: total 293 hours, including: the maximum study load of the student is 77 hours, including: the mandatory classroom study load of the student is 51 hours; independent work of the student 26 hours; educational and industrial practice 216 hours. 5

6 2. RESULTS OF MASTERING THE PROFESSIONAL MODULE The result of mastering the program of the professional module is the mastery of the type of professional activity by students, performing locksmith work on the repair and maintenance of industrial equipment, including professional (PC) and general (OK) competencies: Code Name of the learning outcome PC 2.1 Perform maintenance work on industrial equipment using stationary and mobile maintenance and repair facilities. PC 2.2. Carry out repair, adjustment and adjustment of individual units and parts of equipment with the replacement of individual parts and parts. PC 2.3 Conduct preventive inspections of equipment. PC 2.4 PC 2.5 OK 1 OK 2 OK 3 OK 4 OK 5 OK 6 OK 7 OK 8 Identify the causes of simple equipment malfunctions and eliminate them. Check for accuracy and test under load repaired machinery and equipment. Understand the essence and social significance of your future profession show a sustained interest in it. Organize your own activities, based on the goal and ways to achieve it, determined by the leader. Analyze the working situation, carry out current and final control, evaluation and correction of their own activities, be responsible for the results of their work. Search for information necessary for the effective performance of professional tasks. Use information and communication technologies in professional activities. Work in a team, communicate effectively with colleagues, management, customers. Organize your own activities in compliance with the requirements of labor protection and environmental safety. Execute military duty, including with the application of acquired professional knowledge (for young men). 6

7 3. STRUCTURE AND EXAMPLE CONTENT OF THE PROFESSIONAL MODULE 3.1. Thematic plan of the professional module Codes of professional competencies Names of sections of the professional module Total hours The amount of time allotted for the development of an interdisciplinary course (courses) Mandatory classroom workload of the student Independent work of the student, hours Educational, hours Practice Production, hours Total, hours incl. h. laboratory work and practical classes, PC hours 2.1; PC 2.2; PC 2.3; PC 2.4; PC 2.5; PC 2.6 PC 2.1-PC 2.6 Section ПМ.04. Performing locksmith work on the repair and maintenance of industrial equipment Work experience, hours Total:

8 3.2. The content of training in the professional module (PM) Name of sections of the professional module (PM), interdisciplinary courses (MDC) and topics The content of the educational material, laboratory work and practical exercises, independent work of students, term paper (project) Section 1. PM.04. Performing locksmith work on the repair and maintenance of industrial equipment 293 MDK Technology of locksmith work on the repair and maintenance of industrial equipment 77 Topic 1.1. Planar marking Volume of hours Mastering level Content of educational material 2 1. Preparation of parts for marking, marking of closed contours, marking according to templates 2,3 1. Sharpening and filling of various tools, marking of parts, use of measuring tools Topic 1.2. Cutting metal Contents of educational material 2 1. The process of cutting on a plate, preparing edges for welding, the process of cutting metal in a vise, mechanical cutting. 1. Punching a workpiece on a plate, in a vice. Topic 1.3 Metal bending Content of educational material 2 1. The essence of the process of metal bending and straightening. Tools and fixtures. Safety engineering. 1 Bending the edges of sheet steel in a vice, on a plate, using a fixture, straightening steel strip, round steel bar, pipe bending. Topic 1.4 Metal cutting Contents of educational material 2 1 The essence of the metal cutting process, tools and fixtures, cutting with scissors, a hacksaw and a pipe cutter. Safety engineering. Topic 1.5 Sawing metal 1 Cutting metal with scissors, a hacksaw and a pipe cutter. The content of the training material 2 1 The essence of the filing process, the classification of files, filing techniques and 2.3 control of filing surfaces. Mechanization of sawn works. Technique 2,

9 Topic 1.6 Drilling, reaming, countersinking. Topic 1.7 Threading Topic 1.8 Riveting, soldering, gluing. security. 1 File filing of flat and curved surfaces. Measuring details with a caliper. The content of educational material 2 1 The essence of the process and varieties of drills and their sharpening angles Drilling machines and accessories for drilling. drilling process. 2 3 Techniques for reaming and countersinking holes. Safety engineering. 2 1 Drilling through, deep holes using stops and rulers. Drilling with electric hand drills. Sharpening of the cutting elements of the drill. Hole countersinking. Manual sweep. The content of educational material 2 1 The main elements of the thread. thread profile. Tools for cutting internal 2.3 and external threads. 2 Types of threads and their designations. Ways to remove broken taps. Technique 2 security. 1 Cutting external threads on bolts, studs, in through holes. Thread quality control. The content of educational material 2 1. The process of riveting, types of rivets. Types of rivet joints. Tools and 2.3 devices for riveting. 2 Soldering process, solders, fluxes, tools. 2 3 Use of adhesive joints, safety precautions. 2 1 Assembly, hand riveting of the lap joint with round and countersunk rivets. Soldering with soft solders. Topic 1.9 Scraping. The content of the educational material 2 1 The essence of the process of scraping. Classification of scrapers. Scraping techniques. Safety engineering. Topic 1.10 Comprehensive locksmith work 1 Scraping flat, curved surfaces. Sharpening and filling scrapers. The content of the training material 5 1 Safety in the performance of plumbing work. 2,

10 deed. Practical exercises Planar marking of parts Bending, straightening flat sheet metal. Cutting flat metal, bars and profiles (channel, I-beam). 2 Sawing flat workpieces with files. Drilling, reaming and countersinking holes. Thread cutting. Riveting of connected parts. Soldering and gluing parts. Independent work in the study of PM Profession of a locksmith 2. Culture, productivity and quality of labor 3. Scientific organization of labor 4. General requirements for the organization of the workplace of a locksmith 5. Working regime 6. Sanitary and hygienic working conditions 7. Fire prevention measures 8. General information 9 The essence of the process. Files 10. Features of drilling hard alloys and plastics 11. Replacing scraping with other types of processing 12. Tools for controlling flatness and straightness 13. Micrometric tools Approximate topics for homework 1. Repeat the material of the topic being studied from the textbook. 2. Develop technological map detail processing. 3. Describe the properties of materials used to manufacture parts. 4. Prepare a computer presentation of metal processing. Training practice: "Plumbing", 1 week Types of work 1. Preparation of measuring tools 2. Marking of parts_ 3. Cutting metal 4. Bending metal 5. Straightening metal 6. Cutting metal_ 7. Sawing metal

11 8. Hole drilling 9. Hole reaming_ 10. Countersinking of holes 11. External and internal threading 12. Riveting of flat parts._ 13. Soldering and gluing parts 14. Lapping and finishing of parts 15. Work performed hand power tools _ 16. Work performed by power grinding tools 17. Perform disassembly work using locksmith tools 18. Perform assembly work using tools and fixtures Training practice: Diagnosis and repair work, 1 week Types of work: 1. Visual inspection of equipment and troubleshooting. 2. Identification of equipment malfunctions._ 3. The study of tools, fixtures and equipment used in disassembly and repair. 4. Disassembly of machines into assembly units._ 5. Washing and troubleshooting of parts. 6. Performing work on the handling equipment of the workshop._ 7. Performing work to remove the ends of broken bolts and studs on threaded holes. 8. Performing work on assembling components and mechanisms._ 9. Preparing equipment for repair. 10. Disassembly of machines into assembly units and parts, their troubleshooting._ 11. Repair of splined and keyed joints. 12. Performing work on the assembly of equipment with the replacement of defective parts. Industrial practice: Industrial equipment repairman, 4 weeks Types of work: 1. Introductory lesson. Introduction to production. Requirements for labor safety and fire safety when working in workshops. 2. General inspection of industrial equipment 3. Engine repair 4. Cooling system repair 5. Lubrication system repair 6. Steering repair 7. Brake system repair 8. Gearbox repair

12 9. Transmission repair 10. Caterpillar tractor running gear repair 11. Electrical equipment repair 12. Ignition and lighting system devices 13. Attachment hydraulic system repair 14. Self-propelled machines repair 15. Trailer machines and implements repair 16. Agricultural implements repair 17 Repair of plows 18. Repair of cultivators 19. Repair of disc harrows 20. Repair of tooth harrows 21. Repair of seeders 22. Repair of equipment for post-harvest processing of grain 23. Repair of equipment at the grain drying complex 24. Repair of equipment for grain ventilation in open areas. Total 293 Educational and production practices in the module are carried out in a concentrated manner. Types of work are given after each section. To characterize the level of mastering the educational material, the following designations are used: 1 - introductory (recognition of previously studied objects, properties); 2 - reproductive (performance of activities according to a model, instructions or under guidance); 3 productive (planning and independent performance of activities, problem solving) 12

13 4. CONDITIONS FOR IMPLEMENTATION OF THE PROFESSIONAL MODULE PROGRAM 4.1. Requirements for the minimum material and technical support Implementation of the module program requires the presence of classrooms: Engineering graphics; materials science; Life safety and labor protection. Workshops: Locksmith's workshop; Laboratories: Technical measurements; Equipment of the study room and office workstations: bench work bench with vise, measuring tools, metalwork tool. Teaching aids: computer, projector, TV, DVD player. Workshop and workshop equipment: locksmith table with vice, anvil, drilling machine, grinding machine, muffle furnace. Equipment of the laboratory and laboratory workstations: locksmith table with vice, drilling machine, grinding machine, muffle furnace, locksmith tools. Implementation of the module program implies mandatory work experience. Equipment and technological equipment of workplaces: Locksmith table with a vice, locksmith and measuring tools Information support for training List of recommended educational publications, Internet resources, additional literature Main sources: 1. Adaskin A.M., Zuev V.M. Materials science (metalworking): Proc. Benefit. M: JIC "Academy", p. Series: Primary vocational education. 2. A set of teaching and visual aids for plumbing includes materials for the entire course of this discipline (105 topics). Disk with electronic posters on plumbing (presentations, electronic textbooks). thirteen

14 3. Makienko N.I. Practical plumbing work. Tutorial for secondary vocational schools. 4. Makienko N.I. Practical work on plumbing: Proc. allowance for prof. tech. schools. M.: s. 5. General plumbing course. Author: N. I. Makienko. Year: Pokrovsky B.S. General plumbing course: Proc. allowance. M.: JIC "Academy", p. 7. Pokrovsky B.S. Locksmith basics. Workbook. M.: JIC "Academy", Pokrovsky B.S. Plumbing Fundamentals: A Textbook for the Beginnings. prof. education. M.: JIC "Academy", p. Internet resources: Additional sources: 1. Pokrovsky B.S., Skakun V.A. Plumbing: An Album of Posters. M.: JIC "Academy", Electronic resource "Locksmith's work". Form of access: General requirements for the organization of the educational process Staffing educational process Requirements for the qualification of pedagogical (engineering and pedagogical) personnel providing training in an interdisciplinary course (courses): higher professional education in the profile of the module, work experience. Requirements for the qualification of teaching staff who manage the practice: secondary vocational education, work experience. fourteen

15 5. CONTROL AND EVALUATION OF THE RESULTS OF MASTERING THE PROFESSIONAL MODULE (TYPE OF PROFESSIONAL ACTIVITY) Results (mastered professional competencies) Perform maintenance work on industrial equipment using stationary and mobile maintenance and repair facilities. Carry out repair, adjustment and adjustment of individual units of equipment with the replacement of individual parts and components. Conduct preventive inspections of equipment. Identify the causes of simple equipment malfunctions and eliminate them. Check for accuracy and test under load repaired components and parts of equipment. Key indicators for evaluating the result Able to perform maintenance work on industrial equipment using stationary and mobile maintenance and repair facilities. Able to repair, adjust and adjust individual components and parts of industrial equipment with the replacement of individual parts and parts. Ability to perform routine inspections of equipment. Able to identify the causes of simple equipment malfunctions and eliminate them. Able to check for accuracy and test under load repaired components and parts of equipment. Forms and methods of control and evaluation Expert evaluation, observation, implementation practical task, testing Forms and methods of monitoring and evaluating learning outcomes should allow students to check not only the formation of professional competencies, but also the development of general competencies and the skills that provide them. fifteen

16 Outcomes (mastered general competencies) To understand the essence and social significance of one's future profession, to show a steady interest in it. Organize your own activities, based on the goal and ways to achieve it, determined by the leader. Analyze the working situation, carry out current and final control, evaluation and correction of their own activities, be responsible for the results of their work. Search for information necessary for the effective performance of professional tasks. Use information and communication technologies in professional activities. Work in a team, communicate effectively with colleagues, management, customers. Organize your own activities in compliance with the requirements of labor protection and environmental safety. Perform military duty, including with the application of acquired professional knowledge (for young men). The main indicators for evaluating the result Can understand the essence and social significance of his future profession, show a steady interest in it. Can organize his own activities, based on the goal and ways to achieve it, determined by the leader. Can analyze the working situation, carry out current and final control, evaluate and correct their own activities, be responsible for the results of their work. Can search for information necessary for the effective performance of professional tasks. Can use information and communication technologies in professional activities. Can work in a team, communicate effectively with colleagues, management, clients. Can organize their own activities in compliance with the requirements of labor protection and environmental safety. Can perform military duty, including with the application of acquired professional knowledge (for young men). Forms and methods of control and evaluation Expert evaluation, observation, implementation of a practical task, testing 16

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The working curriculum is intended for use in the organization of industrial training for single qualifications "Mechanical assembly worker", "Mechanic-repairman" in the educational specialty " Technical operation equipment".

The selection and structuring of the content of the working curriculum are based on the requirements of the professional qualification characteristics for the special, general special and general professional skills of students mastering the single qualifications "Mechanical assembly worker", "Repairman". Thematic planning for 1790 hours is also proposed.

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EXPLANATORY NOTE

INDUSTRIAL TRAINING

As a result of passing industrial training, the student must:

To be able to apply the acquired theoretical knowledge in practice;

Perform mechanical assembly work of varying complexity using equipment, tools and fixtures.

In the process of industrial training, it is necessary to create the following conditions:

For the education of responsibility, discipline, attentiveness, accuracy, diligence;

Development of concentration and stability of attention, visual and motor memory, accuracy and coordination of hand movements, the ability to analyze production situations.

The working curriculum is intended for use in the organization of industrial training for single qualifications "Mechanical assembly worker", "Mechanic-repairman" in the educational specialty "Technical operation of equipment".

The selection and structuring of the content of the working curriculum are based on the requirements of the professional qualification characteristics for the special, general special and general professional skills of students mastering the single qualifications "Mechanical assembly worker", "Repairman".

The basis for the successful mastering of the program is the knowledge and skills acquired by students when studying the subjects of the professional component of the curriculum ("Fundamentals of mechanical engineering technology", "Tolerances, landings and technical measurements", "Electrical engineering", "Materials science", "Technical drawing", "Security labor", "General plumbing course", "Special technology").

The working curriculum provides for the organization of training in training workshops and in production conditions. The final period of training is an internship at the workplace.

The thematic plan of the working curriculum provides for comprehensive and verification work. Complex work is carried out after studying topics 10, 14. Verification work is carried out after studying topics 10, 18 due to the time allocated for industrial training.

The number, subject matter, and timing of complex and verification work are finally determined by the master of industrial training, considered at a meeting of the methodological commission and approved in the prescribed manner.

Based on the working curriculum, a thematic plan for industrial training in professions is developed, approved in the prescribed manner.

The internship program is developed taking into account the specifics of production, customer organizations of personnel, specific features and conditions for the activities of educational institutions. The list, the content of the topics of the program of industrial practice, the number of hours for their development should ensure the possibility of mastering the individual qualifications "Mechanical Assembly Worker", "Mechanic-Repairman" in full compliance with the requirements of the professional qualification characteristics.

THEME PLAN

Thing Industrial training

Educational specialty3-36 01 53 Equipment maintenance

Single Qualifications3-36 01 53-54 Machinist of mechanical assembly works of the 3rd category

3-36 01 53-55 Repairman 3rd category

topics	Topic, section	Number of hours
	Introductory lesson
	Labor protection and fire safety in training workshops
	Introduction to the organization
	Mastering the techniques of working with a measuring tool
	Planar and spatial markings
	Cutting, straightening, bending
	metal cutting
	filing metal
	Drilling, countersinking, countersinking and reaming.
	Threading
	Verification work
	Complex works
	Sawing and fitting
	scraping
	Lapping and polishing
	Complex works
	Familiarization with work on metal-cutting machines
	Performing locksmith and assembly work
	Assembly of piping systems
	Verification work
	Introduction to the organization. Labor protection and fire safety in the organization
	Rigging work
	Assembly of mechanisms and separate assembly units of transmission and movement transformation
	Disassembly, repair, assembly and adjustment of production equipment
	Assembly of hydraulic and pneumatic drives and gears
	Making and repairing fixtures
	General assembly of mechanisms and machines, their regulation and testing
	Partial and general assembly of the organization's products
	Work on the test site of the assembly shop
	Overhaul of production equipment
	Internship
	TOTAL	1790

P / O master _________________

The purpose of studying the topic		Result
Training in training workshops
1. Introductory lesson
To acquaint with the goals and objectives of industrial training, professional and qualification characteristics, training workshop, working tool, mode of operation, forms of labor organization, internal labor regulations in the training workshop	Goals and objectives of industrial training. Acquaintance with the professional and qualification characteristics. Intersubject connections of industrial training with other subjects. Familiarization with the industrial training program. Familiarization of students with the training workshop, the procedure for obtaining and handing over tools and devices. Arrangement of students at work places. Familiarization with the working hours, forms of labor organization and internal labor regulations in training workshops.	Expresses a general opinion about the goals and objectives of industrial training, the requirements of professional and qualification characteristics, the curriculum of industrial training. Guided by the internal labor regulations when working in training workshops
2. Labor protection and fire safety in training workshops
To form knowledge about the requirements of labor safety and electrical safety in training workshops. To form the ability to provide first aid to the victim, use primary fire extinguishing equipment in training workshops	Labor safety rules in training workshops. Safety requirements for production equipment and production process. The main dangerous and harmful factors of production that arise when working in training workshops. Occupational safety requirements in the performance of production work. Causes of injury. Types of injuries. Measures to prevent injuries. Basic rules and norms of electrical safety. Rules for the use of electrical appliances, disconnecting equipment from the mains. Possible effects of electric current on the human body. Electrical injury. Methods and means of protection against electric shock. Providing first aid to the injured. Fire safety. Causes of fires in educational workshops and other premises of educational institutions. Fire prevention measures. Rules of conduct in case of fire, the procedure for calling fire brigades. Rules for the use of primary fire extinguishing equipment. Measures to ensure fire safety, evacuation routes. Rules for the use of fire extinguishers and internal fire hydrants. Basic information about industrial sanitation in training workshops.	Explains the requirements of labor safety, fire safety and electrical safety in training workshops. Demonstrates first aid to the victim, use of primary fire extinguishing equipment, personal protective equipment
3. Familiarization with the organization
To acquaint with the structure of the organization, with the work of the main and auxiliary workshops, manufactured products, the technological process of assembling products	Familiarization with the structure of the organization, the work of the main and auxiliary workshops, manufactured products, the product quality control system. Familiarization with the technological process of assembling products.	Expresses a general opinion about the structure of the organization, products, the organization of product quality control, the technological process of assembling products
4. Mastering the techniques of working with a measuring tool
To teach how to take measurements using a square, a curved ruler, a caliper, a micrometer, templates, gauges.	Mastering the methods of work and control of products with the help of a square and curved rulers. Mastering the methods of work and quality control of products using a caliper, micrometer. Checking the surface profile using templates. Control of external and internal dimensions with the help of calibers.	Performs measurements using a square, a curved ruler; caliper and micrometer. Checks the surface profile using templates. Performs control of external and internal dimensions using calibers.
	Organization of the workplace, labor safety requirements when performing work with a measuring tool.
5. Planar and spatial markings
	Planar marking.
To form the ability to perform planar marking of parts according to drawings and templates. Learn how to sharpen and refill marking tools.	Learning how to work with a marking tool. Mastering the techniques of marking on a plane, drawing parallel and mutually perpendicular rectilinear marks, marks at a given angle. Marking according to the template, marking the center lines. Construction of closed contours formed by segments of straight lines, circles, radius and curved curves. Marking of axial lines. Sharpening and refilling marking tool.	Performs planar marking of parts according to drawings and templates; sharpening and refilling the marking tool.
	Spatial markup.
To form the ability to perform spatial marking of parts according to the drawings.	Mastering the techniques for marking parts with machined and untreated surfaces with alignment and installation on prisms. Marking on the end face and cylinder using thickness gauge and square. Marking of parts when installing on a slab using jacks, prisms and wedges. Marking using detailed fixtures and universal fixtures. Marking contours consisting of conjugated arcs of various radii and straight lines. Marking in place and pattern.	Performs spatial marking of parts according to drawings.
	Organization of the workplace, labor safety requirements when performing planar and spatial markings.
6. Cutting, straightening, bending
Learn how to cut metal and sharpen tools. To teach how to straighten and bend strip, sheet and bar metal manually and mechanized. To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Mastering the techniques of working with manual and mechanized tools. Performing cutting and punching of metal, cutting metal on the plate and according to the level of the vise jaws. Cutting blanks of various shapes from sheet steel. Cutting bar metal. Cutting grooves. Tool sharpening. Straightening of strip, sheet and bar metal. Editing of parts made of hardened metal. Shaft straightening. Bending of strip, sheet and bar metal. Bending profiles of different curvature radii. Pipe bending. Winding of helical and spiral springs. Mechanized straightening and bending. Defects during cutting, straightening, bending, their identification and elimination.	Performs metal cutting, tool sharpening. Performs straightening and bending of strip, sheet and bar metal by manual and mechanized methods. Performs pipe bending. Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
	Quality control of work performed. Organization of the workplace, labor safety requirements when cutting, straightening, bending metal.
7. Metal cutting
To teach how to cut metal (round and profile rolled products, strip and sheet material) with a hand saw, scissors and mechanized tools.	Mastering the techniques of working with hand tools (hand saw and scissors). Cutting metal with a manual hacksaw without turning the hacksaw blade and with turning the hacksaw blade (round and shaped steel, strip and sheet material). Pipe cutting. Cutting metal with hand scissors according to external risks. Cutting of thick metal (up to 3 mm). Choice of scissors. Cutting pipes with a pipe cutter. Mastering the techniques of working with a mechanized tool. Performing cutting with electric scissors, on a powered hacksaw, guillotine and double-disc shears, abrasive wheel.	Carries out metal cutting (round and profile rolled products, strip and sheet material) with a hand saw, scissors and mechanized tools.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when cutting metal.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
8. Metal filing
To teach how to perform filing of parts of various profiles using manual, mechanized tools and jig fixtures.	Learning how to work with hand tools. Mastering the techniques of filing metal with files of various shapes and purposes. Processing of flat, conjugated, curved surfaces and internal corners. Performing finishing and finishing work with files. Performing filing and cleaning of various surfaces using mechanized tools, fixtures and machines. Checking machined surfaces and internal corners. Defects of filing, their prevention and elimination.	Performs filing of parts of various profiles using manual, mechanized tools and jig fixtures.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing metal filing.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
9. Drilling, countersinking, countersinking and reaming
To teach how to perform drilling, countersinking, countersinking and reaming of holes of varying complexity using manual, mechanized tools and equipment, as well as jig fixtures.	Learn how to operate and operate a drilling machine. Mastering the techniques of drilling through holes according to the markup, in conductors and according to the template. Selection of drills according to the table. Drill sharpening. Drilling blind holes using manual, mechanized tools. The choice of countersinks, countersinks, depending on the purpose of the holes. Countersinking, countersinking of through cylindrical holes, recesses for hinged joints, holes for screw heads and rivets. Reaming through and blind cylindrical holes manually and on the machine.	Performs drilling, countersinking, countersinking and reaming of holes of varying complexity using manual, mechanized tools and equipment, as well as jig fixtures.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements for drilling, countersinking, countersinking and reaming holes.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
10. Thread cutting
Learn to perform threading in various ways using manual and mechanized tools.	Mastering the techniques of working with a tool for cutting internal and external threads. Cutting internal and external threads by hand. Selection of drills for obtaining holes for cutting internal threads. Mastering the techniques of working with fixtures and tools for mechanization of cutting internal and external threads. Thread cutting on drilling and thread-cutting machines. Identification of defects and their elimination.	Performs external and internal threading with manual and mechanized tools. Identifies and eliminates defects that occur during threading.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing threading.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
11. Complex works
To consolidate the ability to manufacture various parts of a simple form using previously studied plumbing operations.	Production of various parts of a simple shape using previously studied locksmith operations.	Produces various parts of a simple form using previously studied plumbing operations.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
12. Sawing and fitting
Learn to perform sawing and fitting using manual and mechanized tools.	Mastering the techniques of drilling and punching openings and holes. Processing techniques and holes of a simple contour with files manually, as well as using drilling machines, shaped files, grinding wheels, etc. Processing holes of complex contours with files, using mechanized tools and various devices (jigs, sawing frames, etc.). Checking the shape and size of contours with universal tools, templates and inserts. Mutual fitting of two parts with a straight contour.	Carries out sawing and fitting with the use of manual and mechanized tools.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing sawing and fitting.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
13. Scraping
To teach how to perform manual and mechanized scraping, sharpening scrapers.	Mastering the methods of sharpening and filling scrapers and preparing surfaces for scraping. Scraping flat surfaces in various ways. Scraping of flat surfaces located at different angles and mated to each other. Scraping of curved surfaces, shells of split cylindrical plain bearings and shells of one-piece bearings. Scraping with the use of mechanized tools.	Performs scraping with manual and mechanized tools. Carries out sharpening and dressing scrapers.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing scraping.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
14. Lapping and finishing
To teach how to perform grinding and finishing by manual and mechanized methods.	Checking the dimensions of parts to be lapped. Preparation of materials. Performing manual grinding of working surfaces of squares, curved rulers, as well as working surfaces of templates for curved profiles. Performing machine-manual grinding. Mounting grinding of working surfaces of valves and valve seats, as well as taps with a conical plug. Fine-tuning.	Performs grinding and finishing by manual and mechanized methods.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing grinding and finishing.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
15. Complex works
To consolidate the ability to perform locksmith work, which includes all previously studied operations.	Performance of work, including all previously studied locksmith operations. Works are carried out according to working drawings and instruction cards using various devices and mechanized tools.	Performs locksmith work, including all previously studied operations.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing complex work	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
16. Familiarization with work on metal-cutting machines
To form the ability to perform the processing of parts on screw-cutting lathes.	Work on screw-cutting lathes. Checking the health of the machine. Installation of parts and tools. Setting up the machine for a given mode of operation. Preliminary and final processing of blanks. Measurement of workpieces with a caliper, micrometer, indicator, protractor, template.	Performs preliminary and final processing of parts on screw-cutting lathes.
	Work on surface grinding machines.
To form the ability to perform grinding of flat surfaces mated at external and internal angles on surface grinding machines.	The choice of grinding wheels depending on the material of the part, hardness, surface roughness, cutting speed. Mounting of grinding wheels on the machine spindle. Choice of cutting modes. Setting up the machine for a given cutting mode, methods of balancing grinding wheels. Installation of parts on a magnetic plate. Fastening parts in a grinding vise. Surface grinder control. Grinding flat surfaces mated at external and internal angles. Checking the processed surfaces by square, templates, curved ruler.	Performs grinding of flat surfaces mated at external and internal angles on surface grinders.
	Work on milling machines.
To form the ability to manage and perform work on milling machines.	Setting up the machine for work: the choice of tools, fixtures, milling modes. Machine control. Cutting, cutting blanks. Milling of flat surfaces, shaped grooves. Mounting of cutting tools and fixtures on the machine. Inspection of finished surfaces.	Carries out milling of flat surfaces, shaped grooves on milling machines.
	Work on cross-planing machines.
To form the ability to perform surface treatment on cross-planing machines.	Installation and alignment of workpieces on the machine. Choice of cutting modes. Setting the cross-planing machine for a given mode of operation. Cross planer control. Setting the stroke length of the slider, the feed rate of the cutter, the depth of cut. Sharpening and refilling cutters. Installation and fastening of cutters in tool holders. Planing for the passage of wide and narrow flat surfaces with manual and mechanical feed. Flatness check by ruler, template.	Performs surface treatment on cross-planing machines.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing work on metal-cutting machines.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
17. Performing locksmith and assembly work
	Assembly of permanent connections.
Learn to perform riveting in various ways using manual and mechanized tools.	Klepka. The choice of material, dimensions and types of rivets depending on the material and dimensions of the parts to be joined. The choice of rivet placement patterns in strong seams. Making riveted joints in various ways using manual and mechanized tools and equipment. Identification of defects in rivet joints, their prevention and elimination.	Performs riveting in various ways using manual and mechanized tools. Identifies and eliminates defects that occur during riveting.
Learn to perform soldering, tinning and gluing surfaces in various ways.	Soldering, tinning and bonding.Preparation for soldering and tinning. Preparation of solders and fluxes. Tinning of solder surfaces. Soldering with soft solders using a soldering iron and a torch. Surface tinning by immersion and rubbing. Preparation of parts and hard solders for soldering. Soldering with various solders. Finishing of places of soldering. Surface preparation for bonding. Adhesive selection. Gluing the product and holding it in modes.	Performs soldering, tinning and bonding surfaces in a variety of ways.
To form the ability to perform pressing, flaring and chasing parts.	Pressing, flaring and embossing.Familiarization with the equipment and fixtures for pressing. Selection of mating parts. Pressing bushings, fingers and other parts on manual and driven presses. Pressing by forces of thermal deformation. Assembly of one-piece hermetic joints using plastic deformation (flaring and embossing).	Performs pressing, flaring and chasing parts.
	Assembly of detachable connections.
Learn how to assemble threaded, keyed and splined connections.	Assembly of assembly units using threaded connections. Fixing and connecting parts with bolts and screws. Tightening bolts and nuts in a group connection.	Performs assembly of threaded, keyed and splined connections.
	Locking a threaded connection with a lock nut, wire, self-locking nut, etc. Assembly of keyed and splined connections. Selection, fitting in the groove and pressing in of fixed keys. Selection of spline connection parts, removal of sharp edges, sawing of parts.
	Assembly of bearing assembly units.
To teach how to assemble assembly units with rolling and sliding bearings.	Assembly of bearing assembly units with one-piece and separable plain and rolling bearings. Mounting and dismounting of rolling bearings, installation of bearings on the shaft and in the housing.	Performs assembly of bearing assembly units with rolling and sliding bearings.
	Assembly of gears and worm gears.
To teach how to assemble and control gear cylindrical and bevel gears, worm gear.	Installation of gear wheels on the roller, their fixation. Checking the correct installation of bearings. Installing the shaft with gear wheels in the housing. Regulation of the position of gears and axial clearances. Checking engagement on the contact patch. Techniques for installing and fixing bevel gears on shafts. Installation and regulation of the position of shafts with conical wheels in the housing. Checking the correct engagement and the magnitude of the side clearance on the contact patches. Worm gear assembly. Mounting the assembled worm wheel on the shaft, fixing it. Checking the position of the shaft bearings of the worm pair. Installation of a worm pair in the housing. Checking the correctness of the engagement by gaps and the contact patch, adjusting the engagement. Installation of cooling and lubrication systems.	Carries out the assembly of gear cylindrical and bevel gears, worm gear.
18. Assembly of piping systems
Learn how to assemble piping systems. Make permanent and detachable connections in pipelines.	Acquaintance with the design of pipelines to be assembled. Selection of pipes and fittings, fittings and devices. Making permanent and detachable connections of pipelines.	Performs permanent and detachable connections of pipelines. Performs assembly of pipeline systems.
To form the ability to perform the installation of seals in the pipeline system, to control the tightness of the assembly.	Installation of pipeline system seals. Assembly tightness control.	Carries out the installation of seals of the pipeline system, controls the tightness of the assembly
Teach how to organize the workplace, comply with labor safety requirements	Organization of the workplace, labor safety requirements when assembling pipeline systems.	Rationally organizes the workplace, complies with labor safety requirements
Organizational learning
19. Acquaintance with the organization. Labor protection and fire safety in the organization
To give an idea of ​​the structure of the organization, the range of products, the technological process. To form knowledge about the requirements of labor safety, fire safety and environmental protection	Introduction to the organization. Briefing on labor protection and fire safety in the organization and at the workplace. Familiarization with the work of workshops, the organization of the technological process in them, transport devices and the equipment used. Familiarization with the rules of the labor internal regulations of the organization. The use of safety equipment and personal protection in the workplace. Requirements for environmental protection when working in an organization.	Expresses a general judgment about the structure of the organization, about the range of products, about the technological process. Sets out the requirements for labor safety, fire safety and environmental protection
20. Rigging
To form the initial skills to perform rigging with the help of simple lifting equipment and mechanisms controlled from the floor.	Familiarization with the shape, weight and dimensions of cargo, containers, lifting and pulling devices. Preparation of ropes, cables and chains for slinging loads. Selection of ropes and chains in accordance with the weight of the load, taking into account the angle of inclination and the number of branches of the rope or rope. Determination of the approximate mass of the load and its center of gravity. Mastering the methods of moving load-handling means and methods of capturing, lifting, transporting and lowering various loads.	Demonstrates how to perform rigging using simple lifting equipment and mechanisms controlled from the floor.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing rigging work.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
21. Assembly of mechanisms and individual assembly units for the transmission and transformation of movement
To form the ability to assemble belt, chain, spur gear, bevel gears.	Checking body parts of gears and worm wheels, shafts, as well as fasteners and fixing parts entering the assembly, in accordance with the drawings and requirements for the assembled mechanism. Belt drive assembly.Assembly of split and solid pulleys. Fitting a key to a keyway. Pulley balancing. Check them for beats. Installing, checking and adjusting belt tension. Chain assembly.Fitting, installation and fastening of sprockets on shafts. Check for end and radial runout. Chain installation and regulation. Checking the chain tension. Assembly of cylindrical gears.Installation of gears on	Performs assembly of belt, chain, spur gear, bevel gears.
	shafts and their fixation. Adjustment of gear engagement. Installation of a shaft with a gear wheel in the housing. Assembly of bevel gears.Checking the location of the shaft supports. Installation and regulation of the position of shafts with gears in the housing.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when assembling mechanisms and assembly units for the transmission and transformation of movement.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
22. Disassembly, repair, assembly and adjustment of production equipment
To form the ability to disassemble, repair, assemble and test simple assembly units and mechanisms of production equipment.	Introduction to production equipment. Determining the maintainability of equipment. Repair of simple assembly units and equipment mechanisms. Disassembly of assembly units, washing and marking of parts. Definition of defects. The choice of methods of restoration or manufacturing of parts. Repair and manufacture of simple parts. Assembly and testing of simple assembly units and equipment mechanisms.	Performs disassembly, repair, assembly and testing of simple assembly units and mechanisms of production equipment.
To form the ability to disassemble, repair, assemble and test assembly units and mechanisms of production equipment of medium complexity, repair assembly units of pneumatic and hydraulic devices and systems.	Disassembly, repair, assembly and testing of assembly units and mechanisms of equipment of medium complexity. Repair of assembly units of pneumatic and hydraulic devices and systems. Checking the correct interaction of assembled assembly units and equipment mechanisms.	Performs disassembly, repair, assembly and testing of assembly units and mechanisms of production equipment of medium complexity, repair of assembly units of pneumatic and hydraulic devices and systems.
23. Assembly of hydraulic and pneumatic drives and gears
To teach how to assemble hydraulic and pneumatic systems of equipment, assemble gear and vane pumps, assemble plunger pumps. To teach how to regulate assembled assembly units and mechanisms and test them at idle and under load.	Familiarization with the device of hydraulic pumps, hydraulic motors, hydraulic cylinders, as well as distribution, control and monitoring equipment. Assembly of gear, plunger pumps and vane pumps. Regulation of assembly units of mechanisms after assembly and testing on stands. Checking the accuracy of assembled assembly units in accordance with the task. Assembly of hydraulic and pneumatic equipment systems, regulation of various pneumatic drive systems.	Performs assembly and installation of hydraulic and pneumatic systems of equipment, assembly of gear, vane, plunger pumps. Performs regulation of assembled assembly units and mechanisms on stands at idle and under load.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when assembling hydraulic and pneumatic drives and gears.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
24. Making and repairing fixtures
Develop the ability to make simple fixtures for the repair and assembly of production equipment.	Acquaintance with the designs of devices used on metal-cutting machines, forging and pressing machines and other industrial equipment. Training in the manufacture of simple fixtures for the repair and assembly of production equipment.	Makes simple fixtures for the repair and assembly of production equipment.
To form the ability to carry out repairs and make fixtures of medium complexity for the repair and assembly of production equipment.	Disassembly of devices, determination of their defects. Identification of parts to be replaced or repaired. Determination of methods for repairing parts of fixtures of medium complexity. Repair of locksmith and machine vices, drills, ratchets for drilling. Repair of hand presses, etc. Training in the manufacture of fixtures of medium complexity for repair and assembly.	Performs repairs and manufactures fixtures of medium complexity for the repair and assembly of production equipment.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
25. General assembly of mechanisms and machines, their regulation and testing
Learn to perform preparatory operations and fitting work for assembly. To teach how to perform the general assembly of machine mechanisms, their regulation, to check the accuracy of the machine regulation in accordance with the technical specifications. Teach how to control the quality of work performed, organize the workplace, comply with the requirements of BT	Selection of parts for assembly kits. Performing preparatory operations and fitting work. Assembly of metal structures and mechanisms. General assembly of machines. Installation of assembly bases and installation of assembly units on them. Regulation of mechanisms, checking their relative position. Quality control of work performed. Organization of the workplace, labor safety requirements when performing the general assembly of mechanisms and machines, their regulation and testing.	Performs preparatory operations and fitting work for assembly. Carries out the general assembly of mechanisms, their regulation, checks the accuracy of the implementation of the regulation of machines in accordance with the specifications. Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
26. Unit and general assembly of the organization's products
To develop and consolidate the ability to perform a sub-assembly of the organization's products.	Node assembly.Acquaintance with assembly technology. Preparing kits for assembly. Performing fitting and fitting operations when assembling assembly units and mechanisms. The use of fast-acting devices and mechanisms.	Performs sub-assembly of the organization's products.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing unit-by-unit and general assembly of the organization's products.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
27. Work on the test site of the assembly shop
To teach how to test machines and their assembly units at idle and under load; checking the accuracy of the parameters of the machines.	Testing machines on the test site. Preparation of machines for testing, their installation and alignment on the test bench. Test of the assembled machine and its assembly units at idle and under load. Checking the accuracy of the parameters of the machine.	Carries out tests of assembled assembly units and mechanisms of machines at idle and under load. Checks the accuracy of machine operation parameters.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing work on the test site.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
28. Overhaul of production equipment
To teach how to carry out work on the overhaul of production equipment and its modernization in the repair and mechanical shop of the organization at shop repair bases.	Washing and cleaning parts. Identification of defects in mechanisms and individual parts. Dismantling of equipment by assembly units and individual parts. Determination of methods and methods of repair. Repair, regulation and testing of equipment, units and machines of medium complexity.	Performs work on the overhaul of production equipment of medium complexity.
To teach how to control the quality of work performed, organize the workplace, comply with labor safety requirements	Quality control of work performed. Organization of the workplace, labor safety requirements when performing work on the overhaul of equipment.	Controls the quality of work performed, rationally organizes the workplace, complies with labor safety requirements
Internship
Improve the ability to perform the entire range of work in accordance with the requirements	Independent performance of the entire range of works in accordance with the requirements of the professional and qualification characteristics of a mechanic for mechanical assembly works and a mechanic-repairman of the 3rd category in conditions	Performs the whole range of works in accordance with the requirements of the professional qualification
professional and qualification characteristics of a locksmith of mechanical assembly works and a locksmith-repairman of the 3rd category in the conditions of modern production.	viah of modern production.	characteristics of a locksmith of mechanical assembly works and a locksmith-repairman of the 3rd category in the conditions of modern production.
To consolidate the ability to control the quality of work, organize the workplace, comply with the requirements of labor safety and protection environment	Quality control of work performed. Organization of the workplace, labor safety and environmental protection requirements	Controls the quality of work performed, rationally organizes the workplace, complies with the requirements of labor safety and environmental protection

LITERATURE

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Cherpakov B.I. Book for a machine operator / B.I. Cherpakov, T.A. Alperovich. M., 2001.

Shklyar A.Kh. Industrial training in vocational schools, part 2. Training of mechanics of mechanical assembly works, repairmen, toolmakers / A.Kh. Schlyar. Minsk, 1999.

Yakunchikov V.I. Industrial training of mechanics of mechanical assembly works / V.I. Yakunchikov B.S. Pokrovsky. M., 1983.